[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"insights-category-complete-critical-control-point-food-production-en":3,"solutions-data-en":4,"insight-complete-critical-control-point-food-production-en":6188},null,[5,391,643,845,1172,1449,1871,2264,2663,3100,3255,3546,3867,4170,4444,4718,5141,5521,5884],{"id":6,"title":7,"benefits":3,"body":8,"brochureLink":309,"category":310,"conveyorSpeed":311,"description":312,"detectionArea":313,"detectionArea2":3,"extension":347,"head":348,"howItWorks":3,"image":362,"ipRating":363,"keyFeatures":364,"lang":381,"maxLoad":382,"meta":383,"model":3,"navigation":384,"order":385,"path":386,"purpose":3,"seo":387,"stem":388,"tagline":15,"variants":389,"videos":3,"weight":185,"xrayPower":81,"__hash__":390},"solutions/en/solutions/bigmeki.md","BIGMEKI",{"type":9,"value":10,"toc":299},"minimark",[11,16,20,23,26,29,33,218,225,229,233,239,244,249,252,271,274,290,296],[12,13,15],"h2",{"id":14},"x-ray-inspection-system-for-large-products","X-Ray Inspection System for Large Products",[17,18,19],"p",{},"X-ray technology has become the go-to option for food safety, but with Mekitec's inspection solutions you won't have to compromise the quality and traceability of your production either. Give you and your customers a peace of mind by choosing Mekitec.",[17,21,22],{},"BIGMEKI quality control system leverages the latest X-ray image processing technology and artificial intelligence algorithms. This system combines the strengths of MIDMEKI system with substantially larger detection area, making it ideal for inspecting larger packages, including secondary packaging and oversized primary packages.",[17,24,25],{},"Specifically designed for the inspection of large-scale products, BIGMEKI rises to the challenge of maintaining quality control for sizable items. Like all Mekitec X-ray systems, it effortlessly handles high moisture content, elevated salt levels, and a variety of packaging materials (including metal and aluminum) without compromising inspection accuracy.",[17,27,28],{},"The BIGMEKI focuses on the essential features that matter most to food producers dealing with larger packages. By expanding our inspection capabilities to accommodate bigger items, we continue to deliver unparalleled performance and value to our most important stakeholder - our customer.",[12,30,32],{"id":31},"technical-specifications","Technical Specifications",[34,35,36,47],"table",{},[37,38,39],"thead",{},[40,41,42,45],"tr",{},[43,44],"th",{},[43,46],{},[48,49,50,63,74,82,90,98,106,114,122,130,138,146,154,162,170,178,186,194,202,210],"tbody",{},[40,51,52,56],{},[53,54,55],"td",{},"Conveyor Speed",[53,57,58,59,62],{},"Option 1: 0.23-0.44 m/s",[60,61],"br",{},"Option 2: 0.14-0.22 m/s",[40,64,65,68],{},[53,66,67],{},"Conveyor Load Capacity",[53,69,70,71,73],{},"Option 1: max. 30 kg",[60,72],{},"Option 2: max. 60 kg",[40,75,76,79],{},[53,77,78],{},"X-ray Power",[53,80,81],{},"40-150 kV, 1-10 mA, max 500 W",[40,83,84,87],{},[53,85,86],{},"X-ray Leakage",[53,88,89],{},"Less than 1 µSv/h",[40,91,92,95],{},[53,93,94],{},"Detector",[53,96,97],{},"Linear scanner, resolution 0.4mm",[40,99,100,103],{},[53,101,102],{},"Software",[53,104,105],{},"Mekitec X-Ray Inspection System SW",[40,107,108,111],{},[53,109,110],{},"Operating System",[53,112,113],{},"Windows 11",[40,115,116,119],{},[53,117,118],{},"Connectivity",[53,120,121],{},"USB, Ethernet",[40,123,124,127],{},[53,125,126],{},"HMI",[53,128,129],{},"15\" Color TFT LCD Screen",[40,131,132,135],{},[53,133,134],{},"Operation Temperature",[53,136,137],{},"0-35°C ambient",[40,139,140,143],{},[53,141,142],{},"Cooling",[53,144,145],{},"Optional cooling system¹",[40,147,148,151],{},[53,149,150],{},"IP Rating",[53,152,153],{},"IP65²",[40,155,156,159],{},[53,157,158],{},"Relative Humidity",[53,160,161],{},"30-85%, non-condensing",[40,163,164,167],{},[53,165,166],{},"System Power Supply",[53,168,169],{},"110/240 VAC, 50-60 Hz",[40,171,172,175],{},[53,173,174],{},"Dimensions (W x D x H)",[53,176,177],{},"1600 mm x 1100/1373 mm x 2205 mm",[40,179,180,183],{},[53,181,182],{},"Weight",[53,184,185],{},"700 kg",[40,187,188,191],{},[53,189,190],{},"Material",[53,192,193],{},"Stainless steel, brushed",[40,195,196,199],{},[53,197,198],{},"System Conveyor",[53,200,201],{},"EU and FDA food use approved conveyor belt",[40,203,204,207],{},[53,205,206],{},"Radiation Protection",[53,208,209],{},"EN 61010-02-091, FDA CFR 21 part 1020, 40",[40,211,212,215],{},[53,213,214],{},"Safety System",[53,216,217],{},"Safety circuit CAT 3, Performance Level PL d",[219,220,221,222,224],"small",{},"\n¹ External circuit IP34, internal circuit IP54.",[60,223],{},"\n² Requires the use of washing covers for air intake.\n",[12,226,228],{"id":227},"detection-area","Detection Area",[230,231],"detection-area-svg",{":data":232},"detectionArea",[219,234,235,236],{},"\nInspected product must fit completely inside the detection area.\n",[17,237,238],{},"Maximum product length will be defined by the selected rejection box and product features.",[17,240,241],{},[219,242,243],{},"Maximum product length is 600 mm. For longer products, contact Mekitec.\n",[245,246,248],"h3",{"id":247},"product-applications","Product Applications",[17,250,251],{},"BIGMEKI is especially suitable for the inspection of:",[253,254,255,259,262,265,268],"ul",{},[256,257,258],"li",{},"Large packaged products",[256,260,261],{},"Secondary packaging",[256,263,264],{},"Oversized primary packages",[256,266,267],{},"Trays with several products",[256,269,270],{},"Large-scale food items",[272,273],"hr",{},[17,275,276],{},[277,278,279,280,285,286],"strong",{},"Mekitec Oy, ",[281,282,284],"a",{"href":283},"mailto:info@mekitec.com","info@mekitec.com",", ",[281,287,289],{"href":288},"/","www.mekitec.com",[17,291,292,295],{},[277,293,294],{},"Disclaimer:"," All information is provided for information purposes only and shall not be considered as assured characteristics. The information and technical data presented in this document are subject to change. Customers should obtain and verify the latest relevant information before placing orders. If you have any questions related to the datasheet, please contact us via email or phone. Thank you.",[17,297,298],{},"Copyright 2024 Mekitec Ltd. All rights reserved.",{"title":300,"searchDepth":301,"depth":302,"links":303},"",2,3,[304,305,306],{"id":14,"depth":301,"text":15},{"id":31,"depth":301,"text":32},{"id":227,"depth":301,"text":228,"children":307},[308],{"id":247,"depth":302,"text":248},"/brochures/bigmeki-en.pdf","x-ray-systems","Option 1: 0.23-0.44 m/s\u003Cbr>Option 2: 0.14-0.22 m/s","BIGMEKI quality control system leverages the latest X-ray image processing  technology and artificial intelligence algorithms, combining the strengths  of MIDMEKI system with substantially larger detection area for inspecting  larger packages and secondary packaging.",[314,317,320,323,326,329,332,335,338,341,344],{"height":315,"width":316},300,390,{"height":318,"width":319},270,420,{"height":321,"width":322},240,450,{"height":324,"width":325},210,480,{"height":327,"width":328},180,510,{"height":330,"width":331},150,540,{"height":333,"width":334},120,570,{"height":336,"width":337},90,600,{"height":339,"width":340},60,630,{"height":342,"width":343},30,660,{"height":345,"width":346},0,695,"md",{"meta":349},[350,353,356,359],{"name":351,"content":352},"keywords","large package inspection, X-ray inspection, secondary packaging,  artificial intelligence, AI algorithms, oversized products, food safety",{"name":354,"content":355},"robots","index, follow, max-image-preview:large, max-video-preview:-1, max-snippet:-1",{"name":357,"content":358},"author","Mekitec",{"name":360,"content":361},"copyright","© 2025 Mekitec","/img/bigmeki-default.png","IP65",[365,369,373,377],{"name":366,"description":367,"icon":368},"AI-Powered Technology","Latest X-ray image processing technology with artificial intelligence algorithms","fa6-solid:brain",{"name":370,"description":371,"icon":372},"Large Detection Area","Substantially larger detection area ideal for oversized primary and secondary packaging","fa6-solid:maximize",{"name":374,"description":375,"icon":376},"Flexible Configuration","Two conveyor speed and load capacity options to match production requirements","fa6-solid:sliders",{"name":378,"description":379,"icon":380},"Material Versatility","Handles high moisture, elevated salt levels, and various packaging materials including metal and aluminum","fa6-solid:layer-group","en","Option 1: max. 30 kg\u003Cbr>Option 2: max. 60 kg",{},true,10,"/en/solutions/bigmeki",{"title":7,"description":312},"en/solutions/bigmeki",[],"_I3IQMU8G5VlrfoNBDO5Viy_t3nGIUcYRswD1a-jaJI",{"id":392,"title":393,"benefits":3,"body":394,"brochureLink":610,"category":310,"conveyorSpeed":432,"description":611,"detectionArea":3,"detectionArea2":3,"extension":347,"head":612,"howItWorks":3,"image":619,"ipRating":363,"keyFeatures":620,"lang":381,"maxLoad":439,"meta":636,"model":3,"navigation":384,"order":637,"path":638,"purpose":3,"seo":639,"stem":640,"tagline":399,"variants":641,"videos":3,"weight":530,"xrayPower":446,"__hash__":642},"solutions/en/solutions/bulkmidmeki.md","BULK MIDMEKI",{"type":9,"value":395,"toc":604},[396,400,403,406,409,412,414,563,565,567,570,587,589,597,601],[12,397,399],{"id":398},"x-ray-inspection-system-for-bulk-production","X-Ray Inspection System for Bulk Production",[17,401,402],{},"X-ray inspection has become the standard for ensuring food safety, and with Mekitec's solutions, you never have to compromise. Give yourself and your customers true peace of mind by choosing Mekitec.",[17,404,405],{},"The BULK MIDMEKI model extends our trusted technology to bulk food applications. It enables food producers to secure the quality of their raw materials and unpackaged products with exceptional detection accuracy and sensitivity.",[17,407,408],{},"The BULK system is specifically designed for the inspection of unpackaged bulk products such as nuts, dried fruits, seeds, and vegetables. Its product feed and handling can be tailored to fit your production process and requirements, ensuring seamless integration and optimal inspection performance.",[17,410,411],{},"As with all Mekitec X-ray systems, the BULK MIDMEKI focuses on what truly matters to food producers; reliable detection, consistent performance, and excellent value. Our solutions combine advanced X-ray imaging technology with practical design, delivering the best performance-to-value ratio for the most important stakeholder — our customer.",[12,413,32],{"id":31},[34,415,416,424],{},[37,417,418],{},[40,419,420,422],{},[43,421],{},[43,423],{},[48,425,426,433,440,447,454,460,466,472,478,485,491,498,504,510,517,524,531,537,545,551,557],{},[40,427,428,430],{},[53,429,55],{},[53,431,432],{},"0.54-0.9 m/s",[40,434,435,437],{},[53,436,67],{},[53,438,439],{},"20,000 kg/h",[40,441,442,444],{},[53,443,78],{},[53,445,446],{},"40-80kV, 1-8mA, max. 200W",[40,448,449,451],{},[53,450,86],{},[53,452,453],{},"Less than 1µSv/h",[40,455,456,458],{},[53,457,94],{},[53,459,97],{},[40,461,462,464],{},[53,463,102],{},[53,465,105],{},[40,467,468,470],{},[53,469,110],{},[53,471,113],{},[40,473,474,476],{},[53,475,118],{},[53,477,121],{},[40,479,480,482],{},[53,481,126],{},[53,483,484],{},"12\" Color TFT LCD Screen",[40,486,487,489],{},[53,488,134],{},[53,490,137],{},[40,492,493,495],{},[53,494,142],{},[53,496,497],{},"Optional cooling system",[40,499,500,502],{},[53,501,150],{},[53,503,363],{},[40,505,506,508],{},[53,507,158],{},[53,509,161],{},[40,511,512,514],{},[53,513,166],{},[53,515,516],{},"110/240VAC, 50-60Hz",[40,518,519,521],{},[53,520,174],{},[53,522,523],{},"1720mm x 720mm x 2020mm",[40,525,526,528],{},[53,527,182],{},[53,529,530],{},"315kg",[40,532,533,535],{},[53,534,190],{},[53,536,193],{},[40,538,539,542],{},[53,540,541],{},"Rejection",[53,543,544],{},"Automatic reject system",[40,546,547,549],{},[53,548,198],{},[53,550,201],{},[40,552,553,555],{},[53,554,206],{},[53,556,209],{},[40,558,559,561],{},[53,560,214],{},[53,562,217],{},[219,564],{},[245,566,248],{"id":247},[17,568,569],{},"Bulk MIDMEKI is especially suitable for the inspection of bulk production applications including:",[253,571,572,575,578,581,584],{},[256,573,574],{},"Nuts",[256,576,577],{},"Dried fruits",[256,579,580],{},"Seeds",[256,582,583],{},"Vegetables",[256,585,586],{},"Other unpackaged bulk food products",[272,588],{},[17,590,591],{},[277,592,279,593,285,595],{},[281,594,284],{"href":283},[281,596,289],{"href":288},[17,598,599,295],{},[277,600,294],{},[17,602,603],{},"Copyright 2025 Mekitec Ltd. All rights reserved.",{"title":300,"searchDepth":301,"depth":302,"links":605},[606,607],{"id":398,"depth":301,"text":399},{"id":31,"depth":301,"text":32,"children":608},[609],{"id":247,"depth":302,"text":248},"/brochures/bulkmidmeki-en.pdf","The BULK MIDMEKI model extends our trusted technology to bulk food applications, enabling food producers to secure the quality of their raw materials and  unpackaged products with exceptional detection accuracy and sensitivity.",{"meta":613},[614,616,617,618],{"name":351,"content":615},"bulk food inspection, X-ray inspection, raw materials, unpackaged products, nuts inspection, dried fruits, seeds, vegetables, food safety",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":361},"/img/bulkmeki-bIGH552.png",[621,625,629,632],{"name":622,"description":623,"icon":624},"Bulk Product Inspection","Specifically designed for unpackaged bulk products like nuts, dried fruits, seeds, and vegetables","fa6-solid:seedling",{"name":626,"description":627,"icon":628},"High Capacity Processing","Conveyor load capacity up to 20,000 kg/h for industrial production","fa6-solid:industry",{"name":630,"description":631,"icon":376},"Customizable Integration","Product feed and handling can be tailored to fit your production process",{"name":633,"description":634,"icon":635},"Reliable Detection","Advanced X-ray imaging technology with practical design for consistent performance","fa6-solid:microchip",{},8,"/en/solutions/bulkmidmeki",{"title":393,"description":611},"en/solutions/bulkmidmeki",[],"HxyoNTaNsRd17UHI6V8L84XgQ8M0_VTuPLr5D2107ZE",{"id":644,"title":645,"benefits":646,"body":650,"brochureLink":3,"category":807,"conveyorSpeed":3,"description":808,"detectionArea":3,"detectionArea2":3,"extension":347,"head":809,"howItWorks":817,"image":818,"ipRating":3,"keyFeatures":819,"lang":381,"maxLoad":3,"meta":836,"model":3,"navigation":384,"order":837,"path":838,"purpose":839,"seo":840,"stem":841,"tagline":842,"variants":843,"videos":3,"weight":3,"xrayPower":3,"__hash__":844},"solutions/en/solutions/cavern-detection.md","Cavern detection in baked products",[647,648,649],"Prevents defective products from reaching the market","Reduces customer complaints and quality claims","Ensures consistent product quality across batches",{"type":9,"value":651,"toc":798},[652,656,659,662,666,669,672,676,679,699,702,706,709,712,715,719,752,756,759,785,788,792,795],[12,653,655],{"id":654},"see-inside-your-products-to-catch-hidden-defects","See Inside Your Products to Catch Hidden Defects",[17,657,658],{},"Baked products can look perfect on the outside while hiding serious quality issues within. Internal caverns, air pockets, and structural defects are invisible to the human eye but can lead to customer complaints, returns, and damaged brand reputation.",[17,660,661],{},"Mekitec's anomaly detection technology sees what traditional inspection cannot—the internal structure of your products as they move down the production line.",[12,663,665],{"id":664},"why-internal-defects-are-so-challenging-to-detect","Why internal defects are so challenging to detect",[17,667,668],{},"The outer appearance of baked goods rarely reveals what's happening inside. A loaf of bread might have the perfect crust while containing large caverns that make it unsuitable for sale. Similarly, meat products can harbor dense foreign objects like bone fragments that pose serious safety risks.",[17,670,671],{},"Traditional visual inspection only catches surface-level problems. By the time internal defects become visible, entire batches may already be compromised, leading to recalls, waste, and lost customer trust.",[12,673,675],{"id":674},"what-the-inspection-achieves","What the inspection achieves",[17,677,678],{},"This advanced anomaly detection targets multiple quality challenges in a single scan:",[253,680,681,687,693],{},[256,682,683,686],{},[277,684,685],{},"Internal cavern detection"," in baked products like bread, cakes, and pastries",[256,688,689,692],{},[277,690,691],{},"Foreign object identification"," including high-density contaminants in meat products",[256,694,695,698],{},[277,696,697],{},"Structural integrity verification"," to ensure products meet consistency standards",[17,700,701],{},"The system works at full production speed, catching problems before defective products leave your facility.",[12,703,705],{"id":704},"how-it-works","How it works",[17,707,708],{},"The X-ray system creates a detailed density map of each product as it passes through the inspection zone. Advanced algorithms analyze this internal structure, comparing it against expected patterns to identify anomalies.",[17,710,711],{},"For baked goods, the system recognizes normal air bubble distribution versus problematic caverns. For meat products, it distinguishes between expected product density and unwanted high-density objects like bone fragments.",[17,713,714],{},"The intelligent filtering system reduces false rejects by understanding the difference between acceptable product variations and genuine defects.",[12,716,718],{"id":717},"key-benefits-for-bakeries-and-food-processors","Key benefits for bakeries and food processors",[720,721,723,731,738,745],"feature-cards",{"columns":722},"2",[724,725,728],"feature-card",{"icon":726,"title":727},"fa6-solid:shield-halved","Catch hidden defects before shipping",[17,729,730],{},"Identify internal caverns, air pockets, and foreign objects that visual inspection cannot detect",[724,732,735],{"icon":733,"title":734},"fa6-solid:star","Protect your brand reputation",[17,736,737],{},"Prevent customer complaints and returns by ensuring only quality products reach the market",[724,739,742],{"icon":740,"title":741},"fa6-solid:gauge-high","Maintain production efficiency",[17,743,744],{},"Inspect at full line speed without slowing down your production process",[724,746,749],{"icon":747,"title":748},"fa6-solid:crosshairs","Versatile anomaly detection",[17,750,751],{},"Handle both low-density defects in baked goods and high-density contaminants in meat products",[12,753,755],{"id":754},"where-this-technology-makes-the-biggest-impact","Where this technology makes the biggest impact",[17,757,758],{},"This anomaly detection approach is particularly valuable for:",[253,760,761,767,773,779],{},[256,762,763,766],{},[277,764,765],{},"Commercial bakeries"," producing bread, rolls, and pastries where internal structure matters",[256,768,769,772],{},[277,770,771],{},"Meat processing facilities"," where bone detection is critical for consumer safety",[256,774,775,778],{},[277,776,777],{},"Mixed production lines"," handling both baked goods and meat products",[256,780,781,784],{},[277,782,783],{},"Quality-focused operations"," where brand reputation depends on consistent product excellence",[17,786,787],{},"The system adapts to different product types, making it ideal for facilities with diverse product portfolios.",[12,789,791],{"id":790},"next-step-test-with-your-products","Next step: test with your products",[17,793,794],{},"Every product has unique density characteristics that affect detection performance. The most reliable way to validate results is through product testing with your specific items, packaging, and line conditions.",[17,796,797],{},"Share details about your products, current quality challenges, and production requirements, and we can design a testing program that demonstrates real-world performance for your operation.",{"title":300,"searchDepth":301,"depth":302,"links":799},[800,801,802,803,804,805,806],{"id":654,"depth":301,"text":655},{"id":664,"depth":301,"text":665},{"id":674,"depth":301,"text":675},{"id":704,"depth":301,"text":705},{"id":717,"depth":301,"text":718},{"id":754,"depth":301,"text":755},{"id":790,"depth":301,"text":791},"application","Advanced X-ray inspection system that detects internal caverns and holes in baked products through intelligent density analysis, ensuring consistent quality and preventing defective products from reaching customers",{"meta":810},[811,813,814,815],{"name":351,"content":812},"x-ray inspection system, anomaly detection, cavern detection, baked goods quality control, internal defect detection, density analysis, food safety inspection",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":816},"© 2026 Mekitec","Mekitec X-ray scans each product and identifies low-density anomalies within the crumb structure. The system then flags internal caverns that differ from the expected density pattern, enabling reliable detection.","/img/cavern-detection.png",[820,824,828,832],{"name":821,"description":822,"icon":823},"Dual Anomaly Detection","Identifies both low-density caverns in bread and high-density foreign objects like bones in meat products","fa6-solid:magnifying-glass",{"name":825,"description":826,"icon":827},"Internal Structure Analysis","Sees inside products to detect hidden defects that visual inspection cannot catch","fa6-solid:eye",{"name":829,"description":830,"icon":831},"Intelligent Filtering","Distinguishes between acceptable product variations and genuine quality defects","fa6-solid:filter",{"name":833,"description":834,"icon":835},"Real-time Quality Control","Instantly flags defective products at production line speeds without stopping the flow","fa6-solid:bolt",{},18,"/en/solutions/cavern-detection","To detect internal holes and caverns in baked products, helping remove defective products before they reach customers while maintaining consistent quality and production efficiency at high line speeds.",{"title":645,"description":808},"en/solutions/cavern-detection","Smart Anomaly Detection for Perfect Baked Products",[],"uUxlh7jeYrDPOa_HnAInrefXsvfgY3hkJ8ZCKqfehIU",{"id":846,"title":847,"benefits":848,"body":852,"brochureLink":3,"category":807,"conveyorSpeed":3,"description":1137,"detectionArea":3,"detectionArea2":3,"extension":347,"head":1138,"howItWorks":1145,"image":1146,"ipRating":3,"keyFeatures":1147,"lang":381,"maxLoad":3,"meta":1164,"model":3,"navigation":384,"order":1165,"path":1166,"purpose":1145,"seo":1167,"stem":1168,"tagline":1169,"variants":1170,"videos":3,"weight":3,"xrayPower":3,"__hash__":1171},"solutions/en/solutions/counter-filling.md","Counter & Filling Inspection",[849,850,851],"Accurate counts and filling verification, even with overlapping pieces","Fewer complaints and giveaways by rejecting only off-count packs","Consistent quality that protects brand trust",{"type":9,"value":853,"toc":1124},[854,858,861,864,868,871,897,919,923,926,930,933,953,957,960,986,989,993,1009,1013,1016,1031,1035,1038,1070,1074,1077,1097,1101,1104,1114,1116,1121],[12,855,857],{"id":856},"perfect-count-every-time","Perfect Count, Every Time",[17,859,860],{},"In food production, customers expect exactly what they pay for. Whether it's cookies in a package, pieces in a snack mix, or filling consistency across products, accurate counting and filling verification are critical for customer satisfaction and brand reputation.",[17,862,863],{},"Counter & Filling Inspection technology transforms your X-ray inspection system into a precision counting and filling verification solution that works even when pieces overlap or touch—a common challenge in packaged food products.",[12,865,867],{"id":866},"the-challenge-of-overlapping-products","The Challenge of Overlapping Products",[17,869,870],{},"Traditional counting methods struggle when products overlap, stack, or touch each other within packaging. This leads to:",[253,872,873,879,885,891],{},[256,874,875,878],{},[277,876,877],{},"Inaccurate counts"," that result in customer complaints",[256,880,881,884],{},[277,882,883],{},"Over-filling"," that increases production costs",[256,886,887,890],{},[277,888,889],{},"Under-filling"," that damages brand reputation",[256,892,893,896],{},[277,894,895],{},"Manual inspection"," requirements that slow production",[720,898,900,906,912],{"columns":899},"3",[724,901,903],{"icon":827,"title":902},"Manual Inspection",[17,904,905],{},"Time-consuming visual checks with human error potential and production line slowdowns",[724,907,909],{"icon":635,"title":908},"Basic Sensors",[17,910,911],{},"Simple counting fails when pieces overlap or vary in size, leading to inaccurate results",[724,913,916],{"icon":914,"title":847,":highlighted":915},"fa6-solid:robot","true",[17,917,918],{},"AI-powered analysis accurately counts and verifies filling even with complex product arrangements",[12,920,922],{"id":921},"how-it-works-intelligence-behind-accuracy","How It Works: Intelligence Behind Accuracy",[17,924,925],{},"Our Counter & Filling Inspection leverages cutting-edge artificial intelligence technologies, combining computer vision, machine learning, and deep learning algorithms to deliver unmatched counting and filling verification accuracy.",[245,927,929],{"id":928},"advanced-ai-powered-analysis","Advanced AI-Powered Analysis",[17,931,932],{},"The system employs sophisticated artificial intelligence to:",[253,934,935,941,947],{},[256,936,937,940],{},[277,938,939],{},"Analyze product characteristics"," and identify individual pieces within complex arrangements",[256,942,943,946],{},[277,944,945],{},"Learn from production patterns"," to continuously improve counting accuracy",[256,948,949,952],{},[277,950,951],{},"Distinguish between valid products and defects"," with superior precision",[245,954,956],{"id":955},"intelligent-recognition-technology","Intelligent Recognition Technology",[17,958,959],{},"When pieces overlap, touch, or create challenging counting scenarios, our algorithms:",[253,961,962,968,974,980],{},[256,963,964,967],{},[277,965,966],{},"Process complex visual information"," that traditional systems cannot handle",[256,969,970,973],{},[277,971,972],{},"Separate and identify individual items"," using advanced pattern recognition",[256,975,976,979],{},[277,977,978],{},"Maintain consistent accuracy"," across different product types and packaging conditions",[256,981,982,985],{},[277,983,984],{},"Deliver reliable results"," regardless of product orientation or arrangement complexity",[17,987,988],{},"Through continuous learning and adaptation, the system becomes more accurate over time, ensuring your quality standards are consistently met while reducing false rejections and operational costs.",[12,990,992],{"id":991},"real-world-applications","Real-World Applications",[720,994,995,1002],{"columns":722},[724,996,999],{"icon":997,"title":998},"fa6-solid:bread-slice","Bakery Products",[17,1000,1001],{},"Count cookies, crackers, and pastries accurately, even when they stack or overlap during packaging",[724,1003,1006],{"icon":1004,"title":1005},"fa6-solid:bowl-food","Snack Mixes",[17,1007,1008],{},"Verify the right mix of different components and total piece count in variety snack packages",[12,1010,1012],{"id":1011},"integration-benefits","Integration Benefits",[17,1014,1015],{},"Counter & Filling Inspection works seamlessly with existing MEKI systems:",[720,1017,1018,1024],{"columns":722},[724,1019,1021],{"icon":368,"title":1020},"MEKI AI Integration",[17,1022,1023],{},"Enhanced by artificial intelligence algorithms for superior accuracy in complex counting scenarios",[724,1025,1028],{"icon":1026,"title":1027},"fa6-solid:database","Data Manager Compatibility",[17,1029,1030],{},"Complete traceability of count verification data for quality documentation and trend analysis",[12,1032,1034],{"id":1033},"quality-standards-you-can-trust","Quality Standards You Can Trust",[17,1036,1037],{},"Counter & Filling Inspection helps maintain:",[253,1039,1040,1046,1052,1058,1064],{},[256,1041,1042,1045],{},[277,1043,1044],{},"Consistent customer experience"," with accurate product counts",[256,1047,1048,1051],{},[277,1049,1050],{},"Brand protection"," through reliable quality verification",[256,1053,1054,1057],{},[277,1055,1056],{},"Cost control"," by eliminating both over and under-packing",[256,1059,1060,1063],{},[277,1061,1062],{},"Regulatory compliance"," with documented counting verification",[256,1065,1066,1069],{},[277,1067,1068],{},"Production efficiency"," through automated quality control",[12,1071,1073],{"id":1072},"investment-that-pays-for-itself","Investment That Pays for Itself",[17,1075,1076],{},"Consider the impact on a production line processing 100,000 units daily:",[253,1078,1079,1085,1091],{},[256,1080,1081,1084],{},[277,1082,1083],{},"Reduced customer complaints:"," 90% reduction in count-related issues",[256,1086,1087,1090],{},[277,1088,1089],{},"Labor efficiency:"," Eliminates need for manual counting verification",[256,1092,1093,1096],{},[277,1094,1095],{},"Brand protection:"," Maintains customer trust and loyalty",[12,1098,1100],{"id":1099},"ready-to-ensure-perfect-counts","Ready to Ensure Perfect Counts?",[17,1102,1103],{},"Transform your quality control with Counter & Filling Inspection technology that guarantees every package contains exactly what your customers expect.",[1105,1106,1111],"go-to-link",{"href":1107,"rel":1108},"/contact",[1109,1110],"noopener","noreferrer",[17,1112,1113],{},"Contact Mekitec for a Consultation",[272,1115],{},[17,1117,1118,1120],{},[277,1119,294],{}," All information is provided for information purposes only and shall not be considered as assured characteristics. The information and technical data presented in this document are subject to change. Customers should obtain and verify the latest relevant information before placing orders.",[17,1122,1123],{},"Copyright 2026 Mekitec Ltd. All rights reserved",{"title":300,"searchDepth":301,"depth":302,"links":1125},[1126,1127,1128,1132,1133,1134,1135,1136],{"id":856,"depth":301,"text":857},{"id":866,"depth":301,"text":867},{"id":921,"depth":301,"text":922,"children":1129},[1130,1131],{"id":928,"depth":302,"text":929},{"id":955,"depth":302,"text":956},{"id":991,"depth":301,"text":992},{"id":1011,"depth":301,"text":1012},{"id":1033,"depth":301,"text":1034},{"id":1072,"depth":301,"text":1073},{"id":1099,"depth":301,"text":1100},"Confirm every pack has the right number of pieces and fillings, even when pieces overlap",{"meta":1139},[1140,1142,1143,1144],{"name":351,"content":1141},"piece counting, filling inspection, food quality control, X-ray counting, package verification, quality assurance",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":816},"Set the expected piece count and filling targets. The X-ray image is analyzed to find pieces and filling areas; the system measures density in each area and estimates how many pieces belong to it. Smart separation tools split touching or horizontally joined pieces, then results are checked against limits for pass or reject. Auto-calibration keeps performance stable, similar to Foreign Object Detection","/img/application-counting-and-filling.png",[1148,1152,1156,1160],{"name":1149,"description":1150,"icon":1151},"Accurate Piece Counting","Precisely count individual pieces even when they overlap or touch within packaging","fa6-solid:calculator",{"name":1153,"description":1154,"icon":1155},"Filling Verification","Ensure consistent filling levels meet your quality standards across all products","fa6-solid:fill",{"name":1157,"description":1158,"icon":1159},"Smart Separation Technology","Advanced algorithms separate touching pieces for accurate individual counting","fa6-solid:scissors",{"name":1161,"description":1162,"icon":1163},"Quality Consistency","Maintain brand trust by delivering the exact product count customers expect","fa6-solid:award",{},11,"/en/solutions/counter-filling",{"title":847,"description":1137},"en/solutions/counter-filling","Ensure perfect piece count and filling consistency in every package",[],"AeuUp_iNIMrr-lw1uMfos3rSF6r7X8EAuICuIiQrWf8",{"id":1173,"title":1174,"benefits":3,"body":1175,"brochureLink":1407,"category":1408,"conveyorSpeed":3,"description":1409,"detectionArea":3,"detectionArea2":3,"extension":347,"head":1410,"howItWorks":3,"image":1420,"ipRating":3,"keyFeatures":1421,"lang":381,"maxLoad":3,"meta":1436,"model":3,"navigation":384,"order":1437,"path":1438,"purpose":3,"seo":1439,"stem":1440,"tagline":1441,"variants":1442,"videos":1443,"weight":3,"xrayPower":3,"__hash__":1448},"solutions/en/solutions/datamanager.md","MEKI Data Manager",{"type":9,"value":1176,"toc":1400},[1177,1180,1185,1189,1192,1224,1278,1282,1335,1339,1342,1357,1366,1370,1373,1387,1391,1394],[17,1178,1179],{},"The MEKI Data Manager converts the wealth of data collected by your X-ray inspection systems into actionable insights that drive quality improvements, optimize production efficiency, and enhance product traceability.",[1181,1182],"yt-video",{"title":1183,"video-id":1184},"MEKI™️ Data Manager – Unlock The Full Data Potential of Your X-ray Quality Control Point","aJ3Ueyo1N64",[12,1186,1188],{"id":1187},"maximize-the-value-of-your-inspection-data","Maximize the Value of Your Inspection Data",[17,1190,1191],{},"Your X-ray inspection systems generate valuable information beyond simple pass/fail decisions. MEKI Data Manager unlocks this untapped resource, allowing you to:",[253,1193,1194,1200,1206,1212,1218],{},[256,1195,1196,1199],{},[277,1197,1198],{},"Identify production trends"," before they become quality issues",[256,1201,1202,1205],{},[277,1203,1204],{},"Analyze rejection patterns"," to optimize machine parameters and reduce false rejects",[256,1207,1208,1211],{},[277,1209,1210],{},"Track product consistency"," across production runs and shifts",[256,1213,1214,1217],{},[277,1215,1216],{},"Verify quality control effectiveness"," with visual X-ray evidence",[256,1219,1220,1223],{},[277,1221,1222],{},"Support targeted recalls"," with detailed product traceability data",[34,1225,1226,1236],{},[37,1227,1228],{},[40,1229,1230,1233],{},[43,1231,1232],{},"Without Data Manager",[43,1234,1235],{},"With Data Manager",[48,1237,1238,1246,1254,1262,1270],{},[40,1239,1240,1243],{},[53,1241,1242],{},"Limited access to historical inspection data",[53,1244,1245],{},"Complete archive of inspection results with advanced filtering",[40,1247,1248,1251],{},[53,1249,1250],{},"Reactive quality control based on rejection events",[53,1252,1253],{},"Proactive quality optimization through data pattern analysis",[40,1255,1256,1259],{},[53,1257,1258],{},"Broad product recalls affecting entire production batches",[53,1260,1261],{},"Targeted recalls based on precise contamination evidence",[40,1263,1264,1267],{},[53,1265,1266],{},"Manual collection of quality data for audits",[53,1268,1269],{},"Automated reporting with comprehensive CCP documentation",[40,1271,1272,1275],{},[53,1273,1274],{},"Inspection parameter adjustments based on guesswork",[53,1276,1277],{},"Data-driven optimization of detection sensitivity",[12,1279,1281],{"id":1280},"key-capabilities","Key Capabilities",[720,1283,1284,1292,1300,1308,1317,1326],{"columns":899},[724,1285,1287],{"icon":1026,"title":1286},"Centralized Data Repository",[17,1288,1289],{},[219,1290,1291],{},"Consolidate inspection data from multiple production lines in one secure, accessible location.",[724,1293,1295],{"icon":831,"title":1294},"Advanced Filtering & Search",[17,1296,1297],{},[219,1298,1299],{},"Quickly locate specific inspection events by date, product, contaminant type, or custom parameters.",[724,1301,1303],{"icon":823,"title":1302},"X-ray Image Analysis",[17,1304,1305],{},[219,1306,1307],{},"Review actual X-ray images of rejected products to verify contamination and identify false rejects.",[724,1309,1312],{"icon":1310,"title":1311},"fa6-solid:chart-bar","Statistical Analysis",[17,1313,1314],{},[219,1315,1316],{},"Generate meaningful production metrics and KPIs to track quality performance over time.",[724,1318,1321],{"icon":1319,"title":1320},"fa6-solid:clipboard-check","Audit-Ready Reporting",[17,1322,1323],{},[219,1324,1325],{},"Create comprehensive reports documenting your critical control points for regulatory compliance.",[724,1327,1330],{"icon":1328,"title":1329},"fa6-solid:network-wired","Integration Capabilities",[17,1331,1332],{},[219,1333,1334],{},"Connect with your existing ERP, MES, or quality management systems for seamless data flow.",[12,1336,1338],{"id":1337},"production-optimization-through-data-insights","Production Optimization Through Data Insights",[17,1340,1341],{},"MEKI Data Manager helps you identify upstream equipment issues by analyzing rejection patterns. When an unusual number of rejections occurs, the system allows you to:",[1343,1344,1345,1348,1351,1354],"ol",{},[256,1346,1347],{},"Review the actual X-ray images of rejected products",[256,1349,1350],{},"Identify commonalities in rejection causes",[256,1352,1353],{},"Trace issues to specific production equipment or processes",[256,1355,1356],{},"Implement targeted improvements before quality is compromised",[1358,1359,1360,1363],"blockquote",{},[17,1361,1362],{},"\"MEKI Data Manager allowed us to reduce false rejects by 37% by identifying pattern issues in our forming equipment that were causing product inconsistencies. This improved both our quality metrics and production yield.\"",[17,1364,1365],{},"— Quality Manager from a Leading Food Manufacturer",[12,1367,1369],{"id":1368},"enhanced-traceability-for-food-safety-and-defense","Enhanced Traceability for Food Safety and Defense",[17,1371,1372],{},"In today's food production environment, comprehensive traceability isn't just recommended—it's essential. MEKI Data Manager supports your food safety and defense initiatives by:",[253,1374,1375,1378,1381,1384],{},[256,1376,1377],{},"Providing visual evidence of product quality at critical control points",[256,1379,1380],{},"Enabling precise tracking of when specific products passed inspection",[256,1382,1383],{},"Supporting targeted recalls with exact batch identification",[256,1385,1386],{},"Creating a documented quality history for each production run",[12,1388,1390],{"id":1389},"ready-to-transform-your-quality-control-data-into-action","Ready to Transform Your Quality Control Data Into Action?",[17,1392,1393],{},"Take the first step toward more intelligent, data-driven quality control with MEKI Data Manager.",[1105,1395,1397],{"href":1107,"rel":1396},[1109,1110],[17,1398,1399],{},"Schedule a Demo",{"title":300,"searchDepth":301,"depth":302,"links":1401},[1402,1403,1404,1405,1406],{"id":1187,"depth":301,"text":1188},{"id":1280,"depth":301,"text":1281},{"id":1337,"depth":301,"text":1338},{"id":1368,"depth":301,"text":1369},{"id":1389,"depth":301,"text":1390},"/brochures/datamanager-en.pdf","software","Advanced solution for collecting, analyzing, and leveraging X-ray inspection data to optimize food production quality, safety, and traceability.",{"meta":1411},[1412,1414,1415,1416,1417],{"name":351,"content":1413},"food safety, X-ray inspection, packaging technology, snack manufacturing, quality control",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":361},{"property":1418,"content":1419},"og:video:url","https://www.youtube.com/embed/aJ3Ueyo1N64","/img/sw-datamanager.png",[1422,1426,1430,1432],{"name":1423,"description":1424,"icon":1425},"Comprehensive Data Analytics","Access and analyze vital production metrics including rejection rates, timestamps, and X-ray images","fa6-solid:chart-line",{"name":1427,"description":1428,"icon":1429},"Enhanced Food Traceability","Time-stamped X-ray images enable precise product tracking and targeted recall capabilities","fa6-solid:route",{"name":1320,"description":1431,"icon":1319},"Quickly gather CCP data and generate comprehensive reports for regulatory compliance",{"name":1433,"description":1434,"icon":1435},"False Reject Prevention","Identify patterns in rejection data to optimize inspection parameters and reduce waste","fa6-solid:filter-circle-xmark",{},6,"/en/solutions/datamanager",{"title":1174,"description":1409},"en/solutions/datamanager","Transform X-ray inspection data into actionable quality insights",[],[1444],{"video_id":1184,"thumbnail_loc":1445,"title":1183,"description":1446,"player_loc":1419,"publication_date":1447},"https://i.ytimg.com/vi/aJ3Ueyo1N64/hqdefault.jpg","Be the trailblazer for data-managed food quality control with MEKI™ Data Manager.\n\nThe new software from Mekitec was built with Quality Managers in mind - to make your job easier by decreasing the amount of manual labor and automating data collection. \n\nWatch the video and read more about the software on our website:\nwww.mekitec.com/data-manager","2022-06-16T05:36:00Z","3gvGZ0rD4ByAJ_JwfQNyEv1ghxEDjMIfj0SFdS7z9XU",{"id":1450,"title":1451,"benefits":1452,"body":1456,"brochureLink":3,"category":807,"conveyorSpeed":3,"description":1836,"detectionArea":3,"detectionArea2":3,"extension":347,"head":1837,"howItWorks":1844,"image":1845,"ipRating":3,"keyFeatures":1846,"lang":381,"maxLoad":3,"meta":1862,"model":3,"navigation":384,"order":1863,"path":1864,"purpose":1865,"seo":1866,"stem":1867,"tagline":1868,"variants":1869,"videos":3,"weight":3,"xrayPower":3,"__hash__":1870},"solutions/en/solutions/detection-organic-material.md","Detection of Organic Material",[1453,1454,1455],"Accurate detection of small organic debris in low-viscosity food products","Optimized quality control, rejecting only products containing organic debris, reducing false positives, customer complaints, and waste","Consistent product quality that enhances brand reputation",{"type":9,"value":1457,"toc":1819},[1458,1462,1465,1468,1472,1475,1512,1533,1537,1540,1544,1547,1573,1577,1580,1606,1608,1637,1641,1645,1670,1674,1700,1704,1707,1739,1741,1744,1760,1764,1767,1799,1803,1806,1811,1813,1817],[12,1459,1461],{"id":1460},"protecting-consumers-from-hidden-organic-hazards","Protecting Consumers from Hidden Organic Hazards",[17,1463,1464],{},"Organic contaminants like fruit pits, seeds, and plant debris pose serious risks to consumer safety and product quality. These natural materials can cause dental damage, choking hazards, and create significant liability issues for food manufacturers. Traditional inspection methods often miss these contaminants because they blend naturally with food products.",[17,1466,1467],{},"Detection of Organic Material technology provides comprehensive protection by identifying organic debris that could compromise product safety, ensuring every package meets the highest quality standards while protecting your brand reputation.",[12,1469,1471],{"id":1470},"the-hidden-threat-of-organic-contamination","The Hidden Threat of Organic Contamination",[17,1473,1474],{},"Organic contaminants in food products create unique challenges:",[253,1476,1477,1483,1489,1495,1500,1506],{},[256,1478,1479,1482],{},[277,1480,1481],{},"Consumer safety risks"," from hard pits and seeds that can cause injury",[256,1484,1485,1488],{},[277,1486,1487],{},"Difficult detection"," due to similar appearance to food ingredients",[256,1490,1491,1494],{},[277,1492,1493],{},"Brand reputation damage"," from contamination incidents",[256,1496,1497,1499],{},[277,1498,1062],{}," requirements for food safety standards",[256,1501,1502,1505],{},[277,1503,1504],{},"Product liability"," concerns from consumer injury claims",[256,1507,1508,1511],{},[277,1509,1510],{},"Customer complaints"," that affect brand trust and loyalty",[720,1513,1514,1520,1526],{"columns":899},[724,1515,1517],{"icon":827,"title":1516},"Visual Inspection",[17,1518,1519],{},"Human inspectors cannot reliably detect organic debris that blends with food products",[724,1521,1523],{"icon":831,"title":1522},"Standard Screening",[17,1524,1525],{},"Traditional methods miss organic contaminants that have similar visual properties to food",[724,1527,1530],{"icon":1528,"title":1529,":highlighted":915},"fa6-solid:shield","Organic Material Detection",[17,1531,1532],{},"Advanced X-ray analysis identifies organic debris through precise density differentiation",[12,1534,1536],{"id":1535},"how-it-works-intelligent-organic-detection","How It Works: Intelligent Organic Detection",[17,1538,1539],{},"Our Detection of Organic Material system uses sophisticated analysis to identify organic contaminants that traditional methods cannot detect.",[245,1541,1543],{"id":1542},"advanced-density-analysis","Advanced Density Analysis",[17,1545,1546],{},"The system automatically:",[253,1548,1549,1555,1561,1567],{},[256,1550,1551,1554],{},[277,1552,1553],{},"Analyzes density patterns"," within food products to identify inconsistencies",[256,1556,1557,1560],{},[277,1558,1559],{},"Distinguishes organic debris"," from normal product variations",[256,1562,1563,1566],{},[277,1564,1565],{},"Focuses on filling zones"," where contamination is most likely to occur",[256,1568,1569,1572],{},[277,1570,1571],{},"Evaluates results"," against calibrated accept/reject thresholds",[245,1574,1576],{"id":1575},"smart-contamination-recognition","Smart Contamination Recognition",[17,1578,1579],{},"Specialized detection capabilities:",[253,1581,1582,1588,1594,1600],{},[256,1583,1584,1587],{},[277,1585,1586],{},"Identifies fruit pits and seeds"," even in complex food matrices",[256,1589,1590,1593],{},[277,1591,1592],{},"Detects small organic debris"," in low-viscosity products",[256,1595,1596,1599],{},[277,1597,1598],{},"Minimizes false positives"," through precise density differentiation",[256,1601,1602,1605],{},[277,1603,1604],{},"Maintains consistent accuracy"," with automatic calibration",[12,1607,992],{"id":991},[720,1609,1610,1617,1623,1630],{"columns":722},[724,1611,1614],{"icon":1612,"title":1613},"fa6-solid:apple-whole","Fruit Products",[17,1615,1616],{},"Detect pits in cherry products, apple stems, and other fruit debris in jams, juices, and preserves",[724,1618,1620],{"icon":1004,"title":1619},"Processed Foods",[17,1621,1622],{},"Identify organic contaminants in sauces, soups, and prepared meals that could pose safety risks",[724,1624,1627],{"icon":1625,"title":1626},"fa6-solid:cow","Dairy Products",[17,1628,1629],{},"Ensure yogurts and dairy products are free from organic debris that could affect quality",[724,1631,1634],{"icon":1632,"title":1633},"fa6-solid:wine-bottle","Beverage Industry",[17,1635,1636],{},"Protect juice and beverage products from organic contaminants that compromise taste and safety",[12,1638,1640],{"id":1639},"quality-benefits-you-can-measure","Quality Benefits You Can Measure",[245,1642,1644],{"id":1643},"before-organic-material-detection","Before Organic Material Detection",[253,1646,1647,1653,1659,1664],{},[256,1648,1649,1652],{},[277,1650,1651],{},"Undetected organic contamination"," reaching consumers",[256,1654,1655,1658],{},[277,1656,1657],{},"Consumer complaints"," about foreign objects in food",[256,1660,1661,1494],{},[277,1662,1663],{},"Brand reputation risk",[256,1665,1666,1669],{},[277,1667,1668],{},"Manual inspection inefficiency"," missing subtle contaminants",[245,1671,1673],{"id":1672},"after-implementation","After Implementation",[253,1675,1676,1682,1688,1694],{},[256,1677,1678,1681],{},[277,1679,1680],{},"Comprehensive organic debris detection"," ensuring product safety",[256,1683,1684,1687],{},[277,1685,1686],{},"Reduced consumer complaints"," through proactive contamination prevention",[256,1689,1690,1693],{},[277,1691,1692],{},"Enhanced brand protection"," with reliable quality control",[256,1695,1696,1699],{},[277,1697,1698],{},"Automated efficiency"," eliminating manual inspection limitations",[12,1701,1703],{"id":1702},"advanced-detection-capabilities","Advanced Detection Capabilities",[17,1705,1706],{},"Our Organic Material Detection technology delivers:",[253,1708,1709,1715,1721,1727,1733],{},[256,1710,1711,1714],{},[277,1712,1713],{},"High sensitivity detection"," of small organic debris in complex food products",[256,1716,1717,1720],{},[277,1718,1719],{},"Low false positive rate"," reducing unnecessary product waste",[256,1722,1723,1726],{},[277,1724,1725],{},"Consistent performance"," maintained through automatic calibration",[256,1728,1729,1732],{},[277,1730,1731],{},"Comprehensive coverage"," across various food product types",[256,1734,1735,1738],{},[277,1736,1737],{},"Real-time results"," enabling immediate quality decisions",[12,1740,1012],{"id":1011},[17,1742,1743],{},"Detection of Organic Material works seamlessly with existing MEKI systems:",[720,1745,1746,1753],{"columns":722},[724,1747,1750],{"icon":1748,"title":1749},"fa6-solid:list-check","Multi-Function Quality Control",[17,1751,1752],{},"Combine organic material detection with other quality functions for complete food safety",[724,1754,1757],{"icon":1755,"title":1756},"fa6-solid:file-contract","Complete Documentation",[17,1758,1759],{},"Full traceability of detection results for quality assurance and regulatory compliance",[12,1761,1763],{"id":1762},"protecting-your-investment-and-brand","Protecting Your Investment and Brand",[17,1765,1766],{},"Consider the critical value of organic contamination detection:",[253,1768,1769,1775,1781,1787,1793],{},[256,1770,1771,1774],{},[277,1772,1773],{},"Consumer safety protection:"," Prevent injuries from organic debris in food products",[256,1776,1777,1780],{},[277,1778,1779],{},"Brand reputation preservation:"," Maintain trust through proactive quality measures",[256,1782,1783,1786],{},[277,1784,1785],{},"Liability reduction:"," Minimize exposure to product liability claims",[256,1788,1789,1792],{},[277,1790,1791],{},"Regulatory compliance:"," Meet food safety standards across all markets",[256,1794,1795,1798],{},[277,1796,1797],{},"Customer satisfaction:"," Ensure products consistently meet quality expectations",[12,1800,1802],{"id":1801},"ready-to-eliminate-organic-contamination","Ready to Eliminate Organic Contamination?",[17,1804,1805],{},"Transform your quality control with Detection of Organic Material technology that provides comprehensive protection against organic debris contamination, safeguarding both your consumers and your brand.",[1105,1807,1809],{"href":1107,"rel":1808},[1109,1110],[17,1810,1113],{},[272,1812],{},[17,1814,1815,1120],{},[277,1816,294],{},[17,1818,1123],{},{"title":300,"searchDepth":301,"depth":302,"links":1820},[1821,1822,1823,1827,1828,1832,1833,1834,1835],{"id":1460,"depth":301,"text":1461},{"id":1470,"depth":301,"text":1471},{"id":1535,"depth":301,"text":1536,"children":1824},[1825,1826],{"id":1542,"depth":302,"text":1543},{"id":1575,"depth":302,"text":1576},{"id":991,"depth":301,"text":992},{"id":1639,"depth":301,"text":1640,"children":1829},[1830,1831],{"id":1643,"depth":302,"text":1644},{"id":1672,"depth":302,"text":1673},{"id":1702,"depth":301,"text":1703},{"id":1011,"depth":301,"text":1012},{"id":1762,"depth":301,"text":1763},{"id":1801,"depth":301,"text":1802},"X-ray technology that detects organic debris like fruit pits in food products by analyzing density differences, ensuring accurate quality control with minimal false positives",{"meta":1838},[1839,1841,1842,1843],{"name":351,"content":1840},"organic material detection, fruit pit detection, food safety, organic contamination, X-ray inspection, quality control",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":816},"An X-ray image is analyzed to identify organic debris within the filling zones. The system measures density gradients within each area, differentiates debris from the product and flags them. Results are evaluated against predefined accept and reject thresholds. Auto-calibration maintains consistent performance over time, similar to Foreign Object Detection.","/img/application-organic-material.png",[1847,1850,1854,1858],{"name":1848,"description":1849,"icon":624},"Organic Debris Detection","Identify fruit pits, seeds, and other organic contaminants that could harm consumers",{"name":1851,"description":1852,"icon":1853},"Density Analysis Technology","Advanced analysis distinguishes between product and organic debris through density differences","fa6-solid:magnifying-glass-chart",{"name":1855,"description":1856,"icon":1857},"Low False Positive Rate","Minimize unnecessary rejections while ensuring comprehensive contamination detection","fa6-solid:bullseye",{"name":1859,"description":1860,"icon":1861},"Auto-Calibration System","Maintains consistent performance and accuracy throughout production runs","fa6-solid:gears",{},15,"/en/solutions/detection-organic-material","To detect organic debris like fruit pits in packaged food products",{"title":1451,"description":1836},"en/solutions/detection-organic-material","Detect organic contamination in food products with precision and reliability",[],"C0OsxzZQfL_hgjRAAzcdIwYH5umzGO1P3doJj5RJATQ",{"id":1872,"title":1873,"benefits":1874,"body":1879,"brochureLink":3,"category":807,"conveyorSpeed":3,"description":2231,"detectionArea":3,"detectionArea2":3,"extension":347,"head":2232,"howItWorks":2239,"image":2240,"ipRating":3,"keyFeatures":2241,"lang":381,"maxLoad":3,"meta":2256,"model":3,"navigation":384,"order":2257,"path":2258,"purpose":2231,"seo":2259,"stem":2260,"tagline":2261,"variants":2262,"videos":3,"weight":3,"xrayPower":3,"__hash__":2263},"solutions/en/solutions/fo-detection-high-density.md","FO Detection in High-Density Containers",[1875,1876,1877,1878],"Improved detection in challenging high-density containers","Improved detection in challenging areas","Clear visual segmentation","Tailored algorithm selection",{"type":9,"value":1880,"toc":2214},[1881,1885,1888,1891,1895,1898,1930,1952,1956,1959,1963,1965,1991,1995,1998,2024,2026,2055,2059,2062,2077,2081,2085,2105,2107,2127,2129,2132,2162,2166,2169,2194,2198,2201,2206,2208,2212],[12,1882,1884],{"id":1883},"breaking-through-dense-product-barriers","Breaking Through Dense Product Barriers",[17,1886,1887],{},"Traditional X-ray inspection systems struggle with high-density containers and products where foreign objects can hide in hard-to-reach areas. Dense packaging materials, thick product layers, and complex container shapes create blind spots that compromise food safety and quality control.",[17,1889,1890],{},"FO Detection in High-Density Containers technology solves these challenges by intelligently adapting inspection methods to penetrate dense materials and identify foreign objects that would otherwise go undetected.",[12,1892,1894],{"id":1893},"the-challenge-of-dense-products","The Challenge of Dense Products",[17,1896,1897],{},"High-density containers and products present unique inspection challenges:",[253,1899,1900,1906,1912,1918,1924],{},[256,1901,1902,1905],{},[277,1903,1904],{},"Limited penetration"," through thick materials and dense packaging",[256,1907,1908,1911],{},[277,1909,1910],{},"Hidden contamination"," in areas where traditional systems cannot see clearly",[256,1913,1914,1917],{},[277,1915,1916],{},"Complex geometries"," that create shadows and blind spots",[256,1919,1920,1923],{},[277,1921,1922],{},"Variable density zones"," requiring different inspection approaches",[256,1925,1926,1929],{},[277,1927,1928],{},"False negatives"," that compromise food safety standards",[720,1931,1932,1939,1946],{"columns":899},[724,1933,1936],{"icon":1934,"title":1935},"fa6-solid:eye-slash","Standard Inspection",[17,1937,1938],{},"Struggles with dense materials, missing foreign objects hidden in challenging areas",[724,1940,1943],{"icon":1941,"title":1942},"fa6-solid:bolt-lightning","Basic High-Power Systems",[17,1944,1945],{},"Increase power but lack intelligence to adapt to different density zones effectively",[724,1947,1949],{"icon":823,"title":1948,":highlighted":915},"FO Detection in High-Density",[17,1950,1951],{},"Intelligent adaptation identifies foreign objects in the most challenging high-density scenarios",[12,1953,1955],{"id":1954},"how-it-works-intelligent-density-analysis","How It Works: Intelligent Density Analysis",[17,1957,1958],{},"Our FO Detection in High-Density Containers uses advanced analysis to overcome the limitations of traditional inspection methods.",[245,1960,1962],{"id":1961},"smart-area-recognition","Smart Area Recognition",[17,1964,1546],{},[253,1966,1967,1973,1979,1985],{},[256,1968,1969,1972],{},[277,1970,1971],{},"Identifies density zones"," within products and containers",[256,1974,1975,1978],{},[277,1976,1977],{},"Adapts inspection methods"," for each specific area",[256,1980,1981,1984],{},[277,1982,1983],{},"Optimizes detection parameters"," based on material characteristics",[256,1986,1987,1990],{},[277,1988,1989],{},"Maintains high sensitivity"," even in the most challenging conditions",[245,1992,1994],{"id":1993},"specialized-container-handling","Specialized Container Handling",[17,1996,1997],{},"Designed specifically for high-density applications:",[253,1999,2000,2006,2012,2018],{},[256,2001,2002,2005],{},[277,2003,2004],{},"Penetrates thick packaging"," that blocks standard inspection systems",[256,2007,2008,2011],{},[277,2009,2010],{},"Analyzes complex geometries"," including bottles, jars, and sealed containers",[256,2013,2014,2017],{},[277,2015,2016],{},"Handles variable fill levels"," and different product densities",[256,2019,2020,2023],{},[277,2021,2022],{},"Provides consistent results"," regardless of container orientation",[12,2025,992],{"id":991},[720,2027,2028,2034,2041,2048],{"columns":722},[724,2029,2031],{"icon":1632,"title":2030},"Bottled Products",[17,2032,2033],{},"Detect foreign objects in glass bottles, plastic containers, and dense liquid products where standard inspection fails",[724,2035,2038],{"icon":2036,"title":2037},"fa6-solid:jar","Canned Goods",[17,2039,2040],{},"Identify contamination in metal cans and dense food products with challenging inspection conditions",[724,2042,2045],{"icon":2043,"title":2044},"fa6-solid:box","Sealed Packages",[17,2046,2047],{},"Inspect through multi-layer packaging and dense product matrices that hide potential contaminants",[724,2049,2052],{"icon":2050,"title":2051},"fa6-solid:cheese","High-Density Foods",[17,2053,2054],{},"Ensure safety in dense food products like cheese blocks, meat products, and layered foods",[12,2056,2058],{"id":2057},"sidemeki-integration-advantage","SIDEMEKI Integration Advantage",[17,2060,2061],{},"This technology is specially optimized for SIDEMEKI systems, leveraging dual-perspective inspection:",[720,2063,2064,2070],{"columns":722},[724,2065,2067],{"icon":827,"title":2066},"Dual-View Analysis",[17,2068,2069],{},"Combines top and side inspection perspectives for comprehensive coverage of dense products",[724,2071,2074],{"icon":2072,"title":2073},"fa6-solid:expand","Enhanced Coverage",[17,2075,2076],{},"Eliminates blind spots created by complex container shapes and varying product densities",[12,2078,2080],{"id":2079},"performance-benefits","Performance Benefits",[245,2082,2084],{"id":2083},"before-fo-detection-in-high-density","Before FO Detection in High-Density",[253,2086,2087,2093,2099],{},[256,2088,2089,2092],{},[277,2090,2091],{},"Frequent false negatives"," in challenging product zones",[256,2094,2095,2098],{},[277,2096,2097],{},"Limited effectiveness"," with complex container geometries",[256,2100,2101,2104],{},[277,2102,2103],{},"Inconsistent performance"," across different density levels",[245,2106,1673],{"id":1672},[253,2108,2109,2115,2121],{},[256,2110,2111,2114],{},[277,2112,2113],{},"Consistent foreign object identification"," across all density zones",[256,2116,2117,2120],{},[277,2118,2119],{},"Reliable performance"," with complex containers and packaging",[256,2122,2123,2126],{},[277,2124,2125],{},"Enhanced food safety compliance"," with comprehensive coverage",[12,2128,1034],{"id":1033},[17,2130,2131],{},"FO Detection in High-Density Containers ensures:",[253,2133,2134,2140,2145,2150,2156],{},[256,2135,2136,2139],{},[277,2137,2138],{},"Complete coverage"," of all product areas, including traditionally difficult zones",[256,2141,2142,2144],{},[277,2143,1062],{}," with enhanced detection capabilities",[256,2146,2147,2149],{},[277,2148,1050],{}," through superior contamination detection",[256,2151,2152,2155],{},[277,2153,2154],{},"Consumer safety"," with reliable foreign object identification",[256,2157,2158,2161],{},[277,2159,2160],{},"Production confidence"," knowing no area goes uninspected",[12,2163,2165],{"id":2164},"investment-in-advanced-safety","Investment in Advanced Safety",[17,2167,2168],{},"Consider the protection this technology provides:",[253,2170,2171,2177,2183,2189],{},[256,2172,2173,2176],{},[277,2174,2175],{},"Comprehensive coverage:"," Eliminates inspection blind spots in dense products",[256,2178,2179,2182],{},[277,2180,2181],{},"Reduced liability:"," Enhanced detection prevents contaminated products from reaching consumers",[256,2184,2185,2188],{},[277,2186,2187],{},"Regulatory confidence:"," Exceeds standard inspection requirements for challenging products",[256,2190,2191,2193],{},[277,2192,1095],{}," Maintains quality reputation with superior detection capabilities",[12,2195,2197],{"id":2196},"ready-to-overcome-dense-product-challenges","Ready to Overcome Dense Product Challenges?",[17,2199,2200],{},"Transform your inspection capabilities with FO Detection in High-Density Containers technology that ensures no foreign object remains hidden, regardless of product density or container complexity.",[1105,2202,2204],{"href":1107,"rel":2203},[1109,1110],[17,2205,1113],{},[272,2207],{},[17,2209,2210,1120],{},[277,2211,294],{},[17,2213,1123],{},{"title":300,"searchDepth":301,"depth":302,"links":2215},[2216,2217,2218,2222,2223,2224,2228,2229,2230],{"id":1883,"depth":301,"text":1884},{"id":1893,"depth":301,"text":1894},{"id":1954,"depth":301,"text":1955,"children":2219},[2220,2221],{"id":1961,"depth":302,"text":1962},{"id":1993,"depth":302,"text":1994},{"id":991,"depth":301,"text":992},{"id":2057,"depth":301,"text":2058},{"id":2079,"depth":301,"text":2080,"children":2225},[2226,2227],{"id":2083,"depth":302,"text":2084},{"id":1672,"depth":302,"text":1673},{"id":1033,"depth":301,"text":1034},{"id":2164,"depth":301,"text":2165},{"id":2196,"depth":301,"text":2197},"Detect foreign objects in hard-to-reach areas within high-density containers",{"meta":2233},[2234,2236,2237,2238],{"name":351,"content":2235},"foreign object detection, high-density containers, X-ray inspection, dense products, SIDEMEKI, food safety",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":816},"MEKI AI makes it possible to detect foreign objects even in challenging, dense products or packaging. By adapting how the system inspects different areas, it significantly improves detection accuracy where it's traditionally most difficult. The capability is most useful for SIDEMEKI applications.","/img/application-fod-high-density-containers.png",[2242,2246,2249,2252],{"name":2243,"description":2244,"icon":2245},"Advanced Container Analysis","Penetrate dense materials and packaging to identify hidden foreign objects","fa6-solid:box-open",{"name":2247,"description":2248,"icon":380},"Multi-Area Inspection","Adapt inspection techniques for different density zones within the same product",{"name":2250,"description":2251,"icon":1857},"Enhanced Detection Accuracy","Superior performance in traditionally difficult inspection scenarios",{"name":2253,"description":2254,"icon":2255},"SIDEMEKI Optimization","Specially designed for dual-perspective inspection systems","fa6-solid:arrows-left-right",{},12,"/en/solutions/fo-detection-high-density",{"title":1873,"description":2231},"en/solutions/fo-detection-high-density","Detect foreign objects in the most challenging high-density products and containers",[],"HwPL6DdNiqPXkd0t1vzWC5ZL4bDvYSI5hmBpqWKipqo",{"id":2265,"title":2266,"benefits":2267,"body":2271,"brochureLink":3,"category":807,"conveyorSpeed":3,"description":2629,"detectionArea":3,"detectionArea2":3,"extension":347,"head":2630,"howItWorks":2637,"image":2638,"ipRating":3,"keyFeatures":2639,"lang":381,"maxLoad":3,"meta":2654,"model":3,"navigation":384,"order":2655,"path":2656,"purpose":2657,"seo":2658,"stem":2659,"tagline":2660,"variants":2661,"videos":3,"weight":3,"xrayPower":3,"__hash__":2662},"solutions/en/solutions/glass-detection-glass-containers.md","Glass Detection in Glass Containers",[2268,2269,2270],"Improved detection in hard-to-see zones","Clear, color-coded visual segmentation","Size of foreign object detection starts from 2mm for Glass contaminant in a Glass container",{"type":9,"value":2272,"toc":2611},[2273,2277,2280,2283,2287,2290,2324,2339,2343,2346,2350,2352,2377,2379,2382,2408,2410,2423,2427,2443,2445,2449,2474,2476,2502,2504,2507,2519,2521,2524,2553,2557,2560,2591,2595,2598,2603,2605,2609],[12,2274,2276],{"id":2275},"the-ultimate-challenge-glass-in-glass","The Ultimate Challenge: Glass in Glass",[17,2278,2279],{},"Detecting glass fragments within glass containers represents one of the most challenging scenarios in food and beverage quality control. When contamination and container share the same material properties, traditional inspection methods often fail, creating serious safety risks and potential liability issues.",[17,2281,2282],{},"Glass Detection in Glass Containers technology solves this critical challenge by using intelligent zone-based analysis to identify even the smallest glass fragments that could compromise product safety and consumer trust.",[12,2284,2286],{"id":2285},"the-hidden-danger-of-glass-contamination","The Hidden Danger of Glass Contamination",[17,2288,2289],{},"Glass fragments in glass-packaged products create unique detection challenges:",[253,2291,2292,2298,2303,2307,2312,2318],{},[256,2293,2294,2297],{},[277,2295,2296],{},"Similar density materials"," make contamination nearly invisible to standard systems",[256,2299,2300,2302],{},[277,2301,1481],{}," from glass ingestion",[256,2304,2305,1494],{},[277,2306,1493],{},[256,2308,2309,2311],{},[277,2310,1062],{}," requirements for glass fragment detection",[256,2313,2314,2317],{},[277,2315,2316],{},"Product recall costs"," that can reach millions of dollars",[256,2319,2320,2323],{},[277,2321,2322],{},"Legal liability"," from consumer injury claims",[720,2325,2326,2333],{"columns":722},[724,2327,2330],{"icon":2328,"title":2329},"fa6-solid:x-ray","Standard X-Ray Systems",[17,2331,2332],{},"Traditional systems struggle with glass-in-glass detection due to similar material properties",[724,2334,2336],{"icon":1528,"title":2335,":highlighted":915},"Glass Detection Technology",[17,2337,2338],{},"Specialized detection identifies glass fragments as small as 2mm within glass packaging",[12,2340,2342],{"id":2341},"how-it-works-intelligent-zone-based-detection","How It Works: Intelligent Zone-Based Detection",[17,2344,2345],{},"Our Glass Detection system uses sophisticated zone analysis to overcome the challenges of detecting glass within glass containers.",[245,2347,2349],{"id":2348},"smart-zone-division","Smart Zone Division",[17,2351,1546],{},[253,2353,2354,2359,2365,2371],{},[256,2355,2356],{},[277,2357,2358],{},"Divides containers into detection zones",[256,2360,2361,2364],{},[277,2362,2363],{},"Applies optimized settings"," for each specific zone",[256,2366,2367,2370],{},[277,2368,2369],{},"Uses color-coded visualization"," to clearly show inspection areas",[256,2372,2373,2376],{},[277,2374,2375],{},"Adapts to different container shapes"," and sizes",[245,2378,1703],{"id":1702},[17,2380,2381],{},"Specialized technology enables:",[253,2383,2384,2390,2396,2402],{},[256,2385,2386,2389],{},[277,2387,2388],{},"Detection of glass fragments"," within glass containers",[256,2391,2392,2395],{},[277,2393,2394],{},"Distinction between container and contamination"," through advanced analysis",[256,2397,2398,2401],{},[277,2399,2400],{},"Real-time zone mapping"," with visual feedback",[256,2403,2404,2407],{},[277,2405,2406],{},"Customizable sensitivity settings"," for different product types",[12,2409,992],{"id":991},[720,2411,2412,2417],{"columns":722},[724,2413,2414],{"icon":1632,"title":1633},[17,2415,2416],{},"Detect glass contamination in beer, wine, spirits, and soft drinks in glass bottles",[724,2418,2420],{"icon":2036,"title":2419},"Food Products",[17,2421,2422],{},"Inspect jams, sauces, and preserved foods in glass jars for glass fragment contamination",[12,2424,2426],{"id":2425},"zone-based-detection-advantage","Zone-Based Detection Advantage",[720,2428,2429,2436],{"columns":722},[724,2430,2433],{"icon":2431,"title":2432},"fa6-solid:circle-dot","High-Density Zone Detection",[17,2434,2435],{},"Optimized settings for detecting contamination in thicker glass areas like bottle necks and bases",[724,2437,2440],{"icon":2438,"title":2439},"fa6-solid:circle","Low-Density Zone Analysis",[17,2441,2442],{},"Sensitive detection in thinner glass areas where fragments are more likely to be visible",[12,2444,1640],{"id":1639},[245,2446,2448],{"id":2447},"before-glass-detection-technology","Before Glass Detection Technology",[253,2450,2451,2457,2462,2468],{},[256,2452,2453,2456],{},[277,2454,2455],{},"Missed glass fragments"," creating serious safety risks",[256,2458,2459,2461],{},[277,2460,1657],{}," about glass contamination",[256,2463,2464,2467],{},[277,2465,2466],{},"Expensive product recalls"," due to undetected contamination",[256,2469,2470,2473],{},[277,2471,2472],{},"Regulatory compliance issues"," with glass detection requirements",[245,2475,1673],{"id":1672},[253,2477,2478,2484,2490,2496],{},[256,2479,2480,2483],{},[277,2481,2482],{},"Detection of glass fragments as small as 2mm"," ensuring comprehensive safety",[256,2485,2486,2489],{},[277,2487,2488],{},"Eliminated safety incidents"," from glass contamination",[256,2491,2492,2495],{},[277,2493,2494],{},"Prevented costly recalls"," through early contamination detection",[256,2497,2498,2501],{},[277,2499,2500],{},"Full regulatory compliance"," with glass detection standards",[12,2503,1012],{"id":1011},[17,2505,2506],{},"Glass Detection in Glass Containers works seamlessly with existing MEKI systems:",[720,2508,2509,2514],{"columns":722},[724,2510,2511],{"icon":1748,"title":1749},[17,2512,2513],{},"Combine glass detection with other quality functions for comprehensive inspection",[724,2515,2516],{"icon":1755,"title":1756},[17,2517,2518],{},"Full traceability of glass detection results for quality assurance and compliance",[12,2520,1763],{"id":1762},[17,2522,2523],{},"Consider the critical value of glass fragment detection:",[253,2525,2526,2531,2536,2542,2547],{},[256,2527,2528,2530],{},[277,2529,1773],{}," Prevent serious injuries from glass ingestion",[256,2532,2533,2535],{},[277,2534,1779],{}," Maintain trust through proactive safety measures",[256,2537,2538,2541],{},[277,2539,2540],{},"Recall cost avoidance:"," Eliminate expensive product recalls from glass contamination",[256,2543,2544,2546],{},[277,2545,1791],{}," Meet strict glass detection requirements across all markets",[256,2548,2549,2552],{},[277,2550,2551],{},"Legal liability reduction:"," Minimize exposure to injury-related lawsuits",[12,2554,2556],{"id":2555},"industry-leading-detection-sensitivity","Industry-Leading Detection Sensitivity",[17,2558,2559],{},"Our Glass Detection technology delivers:",[253,2561,2562,2568,2573,2579,2585],{},[256,2563,2564,2567],{},[277,2565,2566],{},"2mm minimum detection size"," for glass fragments in glass containers",[256,2569,2570,2572],{},[277,2571,2119],{}," across different glass container types",[256,2574,2575,2578],{},[277,2576,2577],{},"Clear visual feedback"," through color-coded zone mapping",[256,2580,2581,2584],{},[277,2582,2583],{},"Customizable sensitivity"," for different product requirements",[256,2586,2587,2590],{},[277,2588,2589],{},"Consistent results"," regardless of container shape or size",[12,2592,2594],{"id":2593},"ready-to-ensure-glass-safety","Ready to Ensure Glass Safety?",[17,2596,2597],{},"Transform your quality control with Glass Detection in Glass Containers technology that provides the ultimate protection against glass contamination in glass packaging.",[1105,2599,2601],{"href":1107,"rel":2600},[1109,1110],[17,2602,1113],{},[272,2604],{},[17,2606,2607,1120],{},[277,2608,294],{},[17,2610,1123],{},{"title":300,"searchDepth":301,"depth":302,"links":2612},[2613,2614,2615,2619,2620,2621,2625,2626,2627,2628],{"id":2275,"depth":301,"text":2276},{"id":2285,"depth":301,"text":2286},{"id":2341,"depth":301,"text":2342,"children":2616},[2617,2618],{"id":2348,"depth":302,"text":2349},{"id":1702,"depth":302,"text":1703},{"id":991,"depth":301,"text":992},{"id":2425,"depth":301,"text":2426},{"id":1639,"depth":301,"text":1640,"children":2622},[2623,2624],{"id":2447,"depth":302,"text":2448},{"id":1672,"depth":302,"text":1673},{"id":1011,"depth":301,"text":1012},{"id":1762,"depth":301,"text":1763},{"id":2555,"depth":301,"text":2556},{"id":2593,"depth":301,"text":2594},"Detect foreign objects especially glass within a glass container",{"meta":2631},[2632,2634,2635,2636],{"name":351,"content":2633},"glass detection, glass containers, foreign object detection, glass contamination, beverage inspection, pharmaceutical packaging",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":816},"The glass container is divided into multiple zones, e.g. high- and low-density zones. Users customize detection settings specifically for glass detection, leveraging both classic imaging techniques and advanced AI models. Configuration options and color overlays enable detection within different density areas.","/img/application-glass-in-glass.png",[2640,2643,2647,2651],{"name":2641,"description":2642,"icon":380},"Multi-Zone Analysis","Divide glass containers into high and low-density zones for optimized detection",{"name":2644,"description":2645,"icon":2646},"Glass-in-Glass Detection","Identify glass fragments as small as 2mm within glass packaging","fa6-solid:magnifying-glass-plus",{"name":2648,"description":2649,"icon":2650},"Visual Zone Mapping","Color-coded overlays clearly show different inspection areas","fa6-solid:palette",{"name":2652,"description":2653,"icon":376},"Advanced Sensitivity Control","Customizable detection settings optimized specifically for glass containers",{},14,"/en/solutions/glass-detection-glass-containers","Ensure product safety and quality by identifying glass fragments or foreign glass objects that could contaminate products in glass packaging",{"title":2266,"description":2629},"en/solutions/glass-detection-glass-containers","Detect glass contamination in glass packaging with precision and reliability",[],"VYIopPpqJpSd-iHwAds-k_qUHIauXCP1SlYGe4IVD50",{"id":2664,"title":2665,"benefits":2666,"body":2672,"brochureLink":3,"category":807,"conveyorSpeed":3,"description":3062,"detectionArea":3,"detectionArea2":3,"extension":347,"head":3063,"howItWorks":3070,"image":3071,"ipRating":3,"keyFeatures":3072,"lang":381,"maxLoad":3,"meta":3091,"model":3,"navigation":384,"order":3092,"path":3093,"purpose":3094,"seo":3095,"stem":3096,"tagline":3097,"variants":3098,"videos":3,"weight":3,"xrayPower":3,"__hash__":3099},"solutions/en/solutions/inspection-bottled-products.md","Multi-Functional Quality Inspection for Bottled Products",[2667,2668,2669,2670,2671],"Reliable foreign object detection in complex bottled products at high speeds","Cap presence and correctness verification","Region-specific inspection along the bottle height","Filling consistency (under filling/over filling)","Increased confidence in product quality by reducing false rejects",{"type":9,"value":2673,"toc":3044},[2674,2678,2681,2684,2688,2691,2723,2726,2748,2752,2755,2759,2761,2787,2791,2794,2820,2824,2827,2853,2855,2876,2880,2884,2910,2912,2938,2940,2943,2974,2976,2979,3006,3010,3013,3032,3036,3039],[12,2675,2677],{"id":2676},"comprehensive-quality-control-in-a-single-inspection","Comprehensive Quality Control in a Single Inspection",[17,2679,2680],{},"Bottled products present unique quality challenges that traditional inspection methods struggle to address comprehensively. From ensuring proper cap placement to verifying precise fill levels and detecting foreign objects, each quality aspect typically requires separate inspection stations, increasing operational complexity and costs.",[17,2682,2683],{},"Multi-Functional Quality Inspection for Bottled Products revolutionizes this approach by combining multiple critical quality controls into one powerful X-ray system, delivering complete assurance while optimizing your production line.",[12,2685,2687],{"id":2686},"the-challenge-of-complex-bottled-product-inspection","The Challenge of Complex Bottled Product Inspection",[17,2689,2690],{},"Modern bottled product quality control faces multiple simultaneous demands:",[253,2692,2693,2699,2705,2711,2717],{},[256,2694,2695,2698],{},[277,2696,2697],{},"Cap integrity verification"," to ensure proper sealing and brand presentation",[256,2700,2701,2704],{},[277,2702,2703],{},"Fill level consistency"," to meet customer expectations and regulatory requirements",[256,2706,2707,2710],{},[277,2708,2709],{},"Foreign object detection"," throughout the product volume",[256,2712,2713,2716],{},[277,2714,2715],{},"Region-specific quality standards"," for different bottle zones",[256,2718,2719,2722],{},[277,2720,2721],{},"High-speed production demands"," that don't allow for multiple inspection stations",[17,2724,2725],{},"Traditional approaches require separate systems for each quality function, creating bottlenecks, increasing maintenance complexity, and multiplying potential failure points.",[720,2727,2728,2734,2741],{"columns":899},[724,2729,2731],{"icon":628,"title":2730},"Multiple Inspection Stations",[17,2732,2733],{},"Separate systems for cap inspection, fill level, and foreign objects create production bottlenecks",[724,2735,2738],{"icon":2736,"title":2737},"fa6-solid:circle-minus","Inconsistent Quality Standards",[17,2739,2740],{},"Different systems with varying sensitivity levels lead to inconsistent quality results",[724,2742,2745],{"icon":2743,"title":2744,":highlighted":915},"fa6-solid:cubes","Multi-Functional Integration",[17,2746,2747],{},"Single system that performs all quality functions with consistent and reliable standards",[12,2749,2751],{"id":2750},"how-multi-functional-inspection-works","How Multi-Functional Inspection Works",[17,2753,2754],{},"Our advanced X-ray system performs comprehensive quality analysis in a single scan, addressing every critical aspect of bottled product quality.",[245,2756,2758],{"id":2757},"intelligent-cap-analysis","Intelligent Cap Analysis",[17,2760,1546],{},[253,2762,2763,2769,2775,2781],{},[256,2764,2765,2768],{},[277,2766,2767],{},"Verifies cap presence"," using precise density analysis and shape recognition",[256,2770,2771,2774],{},[277,2772,2773],{},"Checks cap positioning"," including rotation tolerance and dimensional accuracy",[256,2776,2777,2780],{},[277,2778,2779],{},"Validates cap integrity"," by analyzing width-height proportions and minimum fill requirements",[256,2782,2783,2786],{},[277,2784,2785],{},"Detects cap defects"," such as cracks, deformation, or inadequate sealing",[245,2788,2790],{"id":2789},"precise-fill-level-monitoring","Precise Fill Level Monitoring",[17,2792,2793],{},"Advanced fill level capabilities:",[253,2795,2796,2802,2808,2814],{},[256,2797,2798,2801],{},[277,2799,2800],{},"Measures liquid levels"," with exceptional precision using density mapping",[256,2803,2804,2807],{},[277,2805,2806],{},"Applies customizable tolerances"," for underfill and overfill detection",[256,2809,2810,2813],{},[277,2811,2812],{},"Considers product variations"," while maintaining consistent standards",[256,2815,2816,2819],{},[277,2817,2818],{},"Provides real-time feedback"," for immediate production adjustments",[245,2821,2823],{"id":2822},"region-specific-quality-control","Region-Specific Quality Control",[17,2825,2826],{},"Sophisticated analysis zones:",[253,2828,2829,2835,2841,2847],{},[256,2830,2831,2834],{},[277,2832,2833],{},"Divides bottles into up to 3 horizontal regions"," for targeted inspection",[256,2836,2837,2840],{},[277,2838,2839],{},"Applies independent parameters"," optimized for neck, body, and base areas",[256,2842,2843,2846],{},[277,2844,2845],{},"Adjusts sensitivity"," based on expected content and packaging variations",[256,2848,2849,2852],{},[277,2850,2851],{},"Maintains consistency"," across different bottle sizes and shapes",[12,2854,992],{"id":991},[720,2856,2857,2863,2870],{"columns":899},[724,2858,2860],{"icon":1632,"title":2859},"Beverage Production",[17,2861,2862],{},"Bottled water, sodas, juices, and beers, which being mass-produced and high-speed, require strict verification of cap presence and exact fill level.",[724,2864,2867],{"icon":2865,"title":2866},"fa6-solid:bottle-droplet","Sauces, Oils, and Condiments",[17,2868,2869],{},"Ketchup, mayonnaise, edible oils, and high-consumption dressings, where uniform shelf appearance and leak-free hermetic sealing must be guaranteed.",[724,2871,2873],{"icon":1625,"title":2872},"Dairy and Derivatives",[17,2874,2875],{},"Milk and drinkable yogurt, where perfect capping is commercially critical to maintain cold chain, prevent contamination, and ensure product shelf life.",[12,2877,2879],{"id":2878},"measurable-quality-benefits","Measurable Quality Benefits",[245,2881,2883],{"id":2882},"before-multi-functional-integration","Before Multi-Functional Integration",[253,2885,2886,2892,2898,2904],{},[256,2887,2888,2891],{},[277,2889,2890],{},"Multiple inspection points"," creating production bottlenecks and complexity",[256,2893,2894,2897],{},[277,2895,2896],{},"Inconsistent quality standards"," between different inspection systems",[256,2899,2900,2903],{},[277,2901,2902],{},"Higher maintenance overhead"," from managing separate equipment",[256,2905,2906,2909],{},[277,2907,2908],{},"Variable detection performance"," due to differences between systems",[245,2911,1673],{"id":1672},[253,2913,2914,2920,2926,2932],{},[256,2915,2916,2919],{},[277,2917,2918],{},"Single inspection point"," handling all quality functions simultaneously",[256,2921,2922,2925],{},[277,2923,2924],{},"Consistent quality standards"," applied to all inspection parameters",[256,2927,2928,2931],{},[277,2929,2930],{},"Simplified maintenance"," with unified system management",[256,2933,2934,2937],{},[277,2935,2936],{},"Superior detection reliability"," through integrated analysis approach",[12,2939,1703],{"id":1702},[17,2941,2942],{},"Multi-Functional Quality Inspection delivers:",[253,2944,2945,2950,2956,2962,2968],{},[256,2946,2947,2710],{},[277,2948,2949],{},"Comprehensive foreign object detection",[256,2951,2952,2955],{},[277,2953,2954],{},"Precise cap verification"," including presence, position, and dimensional accuracy",[256,2957,2958,2961],{},[277,2959,2960],{},"Accurate fill level monitoring"," with customizable tolerance ranges",[256,2963,2964,2967],{},[277,2965,2966],{},"Optimized region-specific analysis"," for maximum detection effectiveness",[256,2969,2970,2973],{},[277,2971,2972],{},"High-speed performance"," maintaining quality at full production speeds",[12,2975,1012],{"id":1011},[17,2977,2978],{},"Multi-Functional Quality Inspection works seamlessly within your production environment:",[720,2980,2981,2988,2994,2999],{"columns":722},[724,2982,2985],{"icon":2983,"title":2984},"fa6-solid:arrow-right","Optimized Production Flow",[17,2986,2987],{},"Single inspection point eliminates bottlenecks while delivering comprehensive quality control",[724,2989,2991],{"icon":1319,"title":2990},"Complete Quality Documentation",[17,2992,2993],{},"Unified reporting system provides comprehensive quality data for all inspection functions",[724,2995,2996],{"icon":376,"title":374},[17,2997,2998],{},"Adaptable parameters accommodate different product types and quality requirements",[724,3000,3003],{"icon":3001,"title":3002},"fa6-solid:medal","Consistent Performance",[17,3004,3005],{},"Integrated approach ensures reliable quality standards across all functions",[12,3007,3009],{"id":3008},"protecting-your-brand-and-operations","Protecting Your Brand and Operations",[17,3011,3012],{},"Consider the comprehensive protection this technology provides:",[253,3014,3015,3021,3026],{},[256,3016,3017,3020],{},[277,3018,3019],{},"Product integrity:"," Every bottle meets your complete quality specifications",[256,3022,3023,3025],{},[277,3024,1095],{}," Consistent quality reinforces customer confidence and loyalty",[256,3027,3028,3031],{},[277,3029,3030],{},"Operational efficiency:"," Reduces complexity while improving performance",[12,3033,3035],{"id":3034},"ready-to-transform-your-bottled-product-quality-control","Ready to Transform Your Bottled Product Quality Control?",[17,3037,3038],{},"Experience the power of comprehensive quality inspection that delivers complete assurance for every bottle, protecting your brand while optimizing your production efficiency.",[1105,3040,3042],{"href":1107,"rel":3041},[1109,1110],[17,3043,1113],{},{"title":300,"searchDepth":301,"depth":302,"links":3045},[3046,3047,3048,3053,3054,3058,3059,3060,3061],{"id":2676,"depth":301,"text":2677},{"id":2686,"depth":301,"text":2687},{"id":2750,"depth":301,"text":2751,"children":3049},[3050,3051,3052],{"id":2757,"depth":302,"text":2758},{"id":2789,"depth":302,"text":2790},{"id":2822,"depth":302,"text":2823},{"id":991,"depth":301,"text":992},{"id":2878,"depth":301,"text":2879,"children":3055},[3056,3057],{"id":2882,"depth":302,"text":2883},{"id":1672,"depth":302,"text":1673},{"id":1702,"depth":301,"text":1703},{"id":1011,"depth":301,"text":1012},{"id":3008,"depth":301,"text":3009},{"id":3034,"depth":301,"text":3035},"Bottles or cartons with caps and varying fill levels require multiple quality checks. Bundling these inspections together with foreign object detection into a single system improves reliability, saves cost and maintains stable performance.",{"meta":3064},[3065,3067,3068,3069],{"name":351,"content":3066},"multi-functional bottle inspection, X-ray quality control, bottle cap verification, fill level detection, foreign object detection, bottled product inspection, beverage quality control, liquid level monitoring, cap presence detection, bottle region inspection, automatic quality assurance, production line inspection",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":816},"Mekitec X-ray scans the full bottle and detects in addition to foreign objects, cap issues, and fill-level defects.","/img/inspection-bottle-products.png",[3073,3076,3079,3082,3085,3088],{"name":3074,"description":3075,"icon":1748},"Multi-Functional Quality Control","Simultaneously performs foreign object detection, cap verification, fill level monitoring, and region-specific inspection in a single scan",{"name":3077,"description":3078,"icon":635},"Intelligent Cap Verification","Detects cap presence, positioning, rotation, and dimensional correctness with precise shape analysis",{"name":2790,"description":3080,"icon":3081},"Accurately measures liquid levels and detects bottles with under or overfill with customizable tolerances","fa6-solid:fill-drip",{"name":3083,"description":3084,"icon":380},"Region-Specific Analysis","Divides bottles into up to 3 zones with independent inspection parameters optimized for each area",{"name":3086,"description":3087,"icon":823},"Foreign Object Detection","Identifies contaminants throughout the bottle while accounting for expected components like caps and contents",{"name":3089,"description":3090,"icon":740},"High-Speed Performance","Maintains inspection accuracy at full production line speeds without compromising quality standards",{},19,"/en/solutions/inspection-bottled-products","Advanced X-ray inspection system that performs comprehensive quality control for bottled products in a single scan, combining foreign object detection, cap verification, fill level monitoring, and region-specific analysis",{"title":2665,"description":3062},"en/solutions/inspection-bottled-products","Complete Quality Assurance for Bottled Products in Every Scan",[],"Ph7YP4Lav6tJmmW7gqSVUX8pQfoTq_vTDDrztJRhxVk",{"id":3101,"title":3102,"benefits":3103,"body":3106,"brochureLink":3,"category":807,"conveyorSpeed":3,"description":3223,"detectionArea":3,"detectionArea2":3,"extension":347,"head":3224,"howItWorks":3231,"image":3232,"ipRating":3,"keyFeatures":3233,"lang":381,"maxLoad":3,"meta":3246,"model":3,"navigation":384,"order":3247,"path":3248,"purpose":3249,"seo":3250,"stem":3251,"tagline":3252,"variants":3253,"videos":3,"weight":3,"xrayPower":3,"__hash__":3254},"solutions/en/solutions/inspection-products-with-clip.md","Inspection for products with clip",[3104,3105],"Reliable and accurate foreign object detection in products which include high-density clips.","Reject products with missing clips to maintain high standards of quality and production efficiency.",{"type":9,"value":3107,"toc":3214},[3108,3112,3115,3118,3122,3125,3128,3132,3135,3143,3146,3148,3151,3154,3158,3186,3190,3193,3204,3208,3211],[12,3109,3111],{"id":3110},"reliable-foreign-object-detection-without-false-rejects","Reliable Foreign Object Detection Without False Rejects",[17,3113,3114],{},"Products that include clips are challenging to inspect. The clip is intentionally dense, and many systems struggle to separate it from real contaminants. The result is often a bad trade-off: loosen thresholds and risk misses, or tighten them and start rejecting good product.",[17,3116,3117],{},"Mekitec’s X-ray inspection approach is designed for exactly this type of application.",[12,3119,3121],{"id":3120},"why-clip-products-need-a-different-inspection-approach","Why clip products need a different inspection approach",[17,3123,3124],{},"Clips are high-density components by design. That density can mask or resemble foreign objects such as metal fragments, stones, or other high-density contaminants. If the inspection system cannot reliably recognize the clip as expected, you end up with false rejects, unstable settings, and lost production time.",[17,3126,3127],{},"At the same time, clip presence matters. Missing clips can cause downstream packaging issues, handling problems, or customer complaints. So, inspection needs to do two jobs at once: detect foreign objects and verify the clip is there.",[12,3129,3131],{"id":3130},"what-the-inspection-is-meant-to-achieve","What the inspection is meant to achieve",[17,3133,3134],{},"This application targets two outcomes on every pack:",[253,3136,3137,3140],{},[256,3138,3139],{},"Foreign object detection (FOD) in products that contain clips",[256,3141,3142],{},"Clip presence verification to ensure the clip is not missing",[17,3144,3145],{},"This combination protects product quality while supporting production efficiency.",[12,3147,705],{"id":704},[17,3149,3150],{},"The X-ray system scans each product and identifies the clip as an expected, high-density component. It differentiates between the known clip and unexpected contaminants, so it focuses on true foreign objects while still verifying that the clip is present.",[17,3152,3153],{},"This allows strong contaminant detection performance without tuning the system so aggressively that it starts rejecting good product.",[12,3155,3157],{"id":3156},"key-benefits-for-production-and-quality-teams","Key benefits for production and quality teams",[720,3159,3160,3166,3173,3180],{"columns":722},[724,3161,3163],{"icon":1528,"title":3162},"Reliable foreign object detection in clip products",[17,3164,3165],{},"Distinguishes the expected clip from unexpected contaminants for accurate detection in high-density packs",[724,3167,3170],{"icon":3168,"title":3169},"fa6-solid:ban","Automatic rejection of missing-clip products",[17,3171,3172],{},"If a clip is missing, the product can be rejected immediately before it moves further down the line",[724,3174,3177],{"icon":3175,"title":3176},"fa6-solid:user-slash","Less rework, fewer manual checks",[17,3178,3179],{},"Stable inspection reduces operator intervention and extra sampling",[724,3181,3183],{"icon":1425,"title":3182},"Higher line efficiency",[17,3184,3185],{},"Fewer false rejects and fewer stops mean smoother production and more\nconsistent throughput.",[12,3187,3189],{"id":3188},"where-this-is-typically-used","Where this is typically used",[17,3191,3192],{},"This approach is relevant anywhere clips are part of the product or packaging design, especially when:",[253,3194,3195,3198,3201],{},[256,3196,3197],{},"The clip is dense and consistently visible in X-ray",[256,3199,3200],{},"Foreign object risks include high-density contaminants",[256,3202,3203],{},"Missing clips create quality or operational problems",[12,3205,3207],{"id":3206},"next-step-validate-on-your-product","Next step: validate on your product",[17,3209,3210],{},"Every product behaves differently in X-ray depending on thickness, density, packaging materials, and line speed. The best way to confirm performance is a quick application review and a product test.",[17,3212,3213],{},"If you share your product type, packaging format, and target line speed, we can suggest the right inspection setup and a validation plan.",{"title":300,"searchDepth":301,"depth":302,"links":3215},[3216,3217,3218,3219,3220,3221,3222],{"id":3110,"depth":301,"text":3111},{"id":3120,"depth":301,"text":3121},{"id":3130,"depth":301,"text":3131},{"id":704,"depth":301,"text":705},{"id":3156,"depth":301,"text":3157},{"id":3188,"depth":301,"text":3189},{"id":3206,"depth":301,"text":3207},"X-ray-based system that detects missing or excess product in food packaging through precise density analysis, ensuring quality control and reducing waste",{"meta":3225},[3226,3228,3229,3230],{"name":351,"content":3227},"x-ray inspection system, foreign object detection, clip verification, density component inspection, quality control automation",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":816},"Mekitec X-ray scans each product and identifies the clip as an expected, high-density component. The system then flags only unexpected contaminants and, in the same inspection, confirms the clip is present (and in the correct position if required).","/img/application-inspection-products-clip.png",[3234,3237,3240,3243],{"name":3235,"description":3236,"icon":368},"Intelligent Component Recognition","Distinguishes expected clips from unexpected contaminants, eliminating false positive rejections",{"name":3238,"description":3239,"icon":2646},"Dual-Function Inspection","Simultaneously detects foreign objects and verifies clip presence in a single scan",{"name":3241,"description":3242,"icon":3168},"Missing Clip Detection","Automatically rejects products with missing clips before they move down the line",{"name":3244,"description":3245,"icon":1425},"Production Efficiency","Reduces false rejects and manual checks for smoother production and consistent throughput",{},17,"/en/solutions/inspection-products-with-clip","Foreign objection detection (FOD) in products with clips and verification of clip’s presence.",{"title":3102,"description":3223},"en/solutions/inspection-products-with-clip","Smart X-ray Inspection for Clipped Products",[],"4_J-q3mwpx82k_ATv8gszAFFr2oLhsjPVuY6X33gE5U",{"id":3256,"title":3257,"benefits":3,"body":3258,"brochureLink":3476,"category":310,"conveyorSpeed":3477,"description":3478,"detectionArea":3479,"detectionArea2":3,"extension":347,"head":3507,"howItWorks":3,"image":3513,"ipRating":3375,"keyFeatures":3514,"lang":381,"maxLoad":3528,"meta":3529,"model":3,"navigation":384,"order":301,"path":3530,"purpose":3,"seo":3531,"stem":3532,"tagline":3533,"variants":3534,"videos":3,"weight":3405,"xrayPower":3544,"__hash__":3545},"solutions/en/solutions/meki.md","MEKI™",{"type":9,"value":3259,"toc":3471},[3260,3264,3267,3270,3273,3275,3442,3444,3446,3449,3454,3456,3464,3468],[12,3261,3263],{"id":3262},"meki-offering-the-best-value","MEKI™ - Offering the Best Value",[17,3265,3266],{},"MEKI™ is an automated product quality control system using the latest X-ray image processing technology. The system images the inside of food products detecting foreign objects (e.g. metal, stones, glass, bones and dense plastics), simultaneously ensuring the overall quality and traceability of food production.",[17,3268,3269],{},"As like with other Mekitec X-ray systems, high moisture, salt content, or different type of packaging materials (e.g. metal or aluminum) are not a problem for the inspection.",[17,3271,3272],{},"MEKI™ requires the least amount of installation space in the production line compared to any other X-ray quality control system. By focusing on primary packaging inspection, we deliver the best performance and value to Mekitec’s most valuable stakeholder – our customer",[12,3274,32],{"id":31},[34,3276,3277,3285],{},[37,3278,3279],{},[40,3280,3281,3283],{},[43,3282],{},[43,3284],{},[48,3286,3287,3298,3306,3314,3321,3328,3334,3342,3348,3355,3362,3368,3376,3384,3392,3399,3406,3412,3420,3427,3435],{},[40,3288,3289,3292],{},[53,3290,3291],{},"Conveyor speed",[53,3293,3294,3295,3297],{},"min. 0.1 m/s",[60,3296],{}," max. 1.3 m/s",[40,3299,3300,3303],{},[53,3301,3302],{},"Conveyor load capacity",[53,3304,3305],{},"max. 5 kg",[40,3307,3308,3311],{},[53,3309,3310],{},"X-ray power",[53,3312,3313],{},"30-60 kV, 0.2–2.5 mA, max 100 W",[40,3315,3316,3319],{},[53,3317,3318],{},"X-ray leakage",[53,3320,89],{},[40,3322,3323,3325],{},[53,3324,94],{},[53,3326,3327],{},"Linear scanner, resolution 0.4 mm",[40,3329,3330,3332],{},[53,3331,102],{},[53,3333,105],{},[40,3335,3336,3339],{},[53,3337,3338],{},"Operating system",[53,3340,3341],{},"Windows 10",[40,3343,3344,3346],{},[53,3345,118],{},[53,3347,121],{},[40,3349,3350,3352],{},[53,3351,126],{},[53,3353,3354],{},"12” Color TFT LCD Screen",[40,3356,3357,3359],{},[53,3358,134],{},[53,3360,3361],{},"0–35°C ambient",[40,3363,3364,3366],{},[53,3365,142],{},[53,3367,497],{},[40,3369,3370,3373],{},[53,3371,3372],{},"IP rating",[53,3374,3375],{},"IP54",[40,3377,3378,3381],{},[53,3379,3380],{},"Relative humidity",[53,3382,3383],{},"30-85 %, non-condensing",[40,3385,3386,3389],{},[53,3387,3388],{},"System power supply",[53,3390,3391],{},"110/240 VAC, 50–60 Hz",[40,3393,3394,3396],{},[53,3395,174],{},[53,3397,3398],{},"800/1200 mm x 515 mm x 2000 mm",[40,3400,3401,3403],{},[53,3402,182],{},[53,3404,3405],{},"100 kg",[40,3407,3408,3410],{},[53,3409,190],{},[53,3411,193],{},[40,3413,3414,3417],{},[53,3415,3416],{},"Reject options",[53,3418,3419],{},"Optional air reject or pusher with bins",[40,3421,3422,3425],{},[53,3423,3424],{},"System conveyor",[53,3426,201],{},[40,3428,3429,3432],{},[53,3430,3431],{},"Radiation protection",[53,3433,3434],{},"EN 61010-02-091, FDA CFR 21 part 1020.40",[40,3436,3437,3440],{},[53,3438,3439],{},"Safety system",[53,3441,217],{},[12,3443,228],{"id":227},[230,3445],{":data":232},[219,3447,3448],{},"\nInspected product must fit completely inside the detection area.\nMaximum product length will be defined by the selected rejection box and product features.\n",[17,3450,3451],{},[219,3452,3453],{},"For ME.S1 and ME.S2 the maximum product length is 250 mm and for ME.S3 the maximum length is 450 mm. For longer products, contact Mekitec.\n",[272,3455],{},[17,3457,3458],{},[277,3459,279,3460,285,3462],{},[281,3461,284],{"href":283},[281,3463,289],{"href":288},[17,3465,3466,295],{},[277,3467,294],{},[17,3469,3470],{},"Copyright 2022 Mekitec Ltd. All rights reserved",{"title":300,"searchDepth":301,"depth":302,"links":3472},[3473,3474,3475],{"id":3262,"depth":301,"text":3263},{"id":31,"depth":301,"text":32},{"id":227,"depth":301,"text":228},"/brochures/meki-en.pdf","0.1–1.3 m/s","An automated quality control system that uses advanced X-ray technology to detect foreign objects while ensuring product quality and traceability",[3480,3483,3486,3487,3490,3493,3494,3497,3500,3501,3504,3506],{"height":3481,"width":3482},110,130,{"height":3484,"width":3485},100,140,{"height":336,"width":330},{"height":3488,"width":3489},80,160,{"height":3491,"width":3492},70,170,{"height":339,"width":327},{"height":3495,"width":3496},50,190,{"height":3498,"width":3499},40,200,{"height":342,"width":324},{"height":3502,"width":3503},20,220,{"height":385,"width":3505},230,{"height":345,"width":321},{"meta":3508},[3509,3510,3511,3512],{"name":351,"content":1413},{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":361},"/img/MEKI-1024px.webp",[3515,3517,3521,3525],{"name":3086,"description":3516,"icon":823},"Detects metal, stones, glass, bones, and dense plastics inside food products",{"name":3518,"description":3519,"icon":3520},"Space-Efficient Design","Requires minimal installation space compared to other X-ray systems","fa6-solid:compress",{"name":3522,"description":3523,"icon":3524},"Quality Assurance","Ensures overall quality and traceability of food production","fa6-solid:check-double",{"name":3526,"description":3527,"icon":2245},"Versatile Inspection","Effective regardless of moisture, salt content, or packaging materials","5 kg",{},"/en/solutions/meki",{"title":3257,"description":3478},"en/solutions/meki","The Most Compact Food X-ray Inspection System",[3535,3538,3541],{"name":3536,"image":3537},"ME.S1","/img/MEKI-ME.S1-1024px.webp",{"name":3539,"image":3540},"ME.S2","/img/MEKI-ME.S2-1024px.webp",{"name":3542,"image":3543},"ME.S3","/img/MEKI-ME.S3-1024px.webp","30–60 kV, 0.2–2.5 mA, maximum 100 W","pbRXsLii-TGKx0QOBtMzAH3L09pSq4Dlo5YIeshCQ9w",{"id":3547,"title":3548,"benefits":3,"body":3549,"brochureLink":3,"category":1408,"conveyorSpeed":3,"description":3838,"detectionArea":3,"detectionArea2":3,"extension":347,"head":3839,"howItWorks":3,"image":3845,"ipRating":3,"keyFeatures":3846,"lang":381,"maxLoad":3,"meta":3859,"model":3,"navigation":384,"order":3860,"path":3861,"purpose":3,"seo":3862,"stem":3863,"tagline":3864,"variants":3865,"videos":3,"weight":3,"xrayPower":3,"__hash__":3866},"solutions/en/solutions/mekiai.md","MEKI Assurance Intelligence",{"type":9,"value":3550,"toc":3827},[3551,3555,3558,3562,3565,3587,3604,3608,3618,3622,3625,3629,3632,3643,3721,3724,3741,3744,3747,3751,3754,3769,3815,3819,3822],[12,3552,3554],{"id":3553},"the-intelligence-behind-superior-food-safety-inspection","The Intelligence Behind Superior Food Safety Inspection",[17,3556,3557],{},"In modern food production, X-ray inspection is only as effective as the software interpreting the images. MEKI Assurance Intelligence transforms standard grayscale images into powerful food safety tools by detecting contaminants invisible to the human eye.",[12,3559,3561],{"id":3560},"from-legacy-to-leadership","From Legacy to Leadership",[17,3563,3564],{},"Building upon Mekitec's proven inspection technology, MEKI Assurance Intelligence incorporates cutting-edge artificial intelligence algorithms that deliver:",[253,3566,3567,3572,3577,3582],{},[256,3568,3569],{},[277,3570,3571],{},"Superior detection of smaller contaminants",[256,3573,3574],{},[277,3575,3576],{},"Identification of lower-density foreign materials",[256,3578,3579],{},[277,3580,3581],{},"Significant reduction in false positive rejections",[256,3583,3584],{},[277,3585,3586],{},"Enhanced production efficiency and sustainability",[3588,3589,3590,3598],"feature-comparison",{"title":1703},[3591,3592,3595],"feature-block",{"icon":3593,"title":3594},"fa6-solid:face-frown","Legacy Systems",[17,3596,3597],{},"Limited detection of small or low-density contaminants, especially in complex products",[3591,3599,3601],{"icon":914,"title":3600,":highlighted":915},"MEKI AI",[17,3602,3603],{},"Advanced pattern recognition identifies even the most challenging contaminants with up to 15% improved sensitivity",[12,3605,3607],{"id":3606},"see-the-difference","See the Difference",[3609,3610,3615],"image-comparison-slider",{"after-image":3611,"after-label":3612,"before-image":3613,"before-label":3614},"/img/detection-after-image.webp","MEKI AI Detection","/img/detection-before-image.webp","Standard Detection",[17,3616,3617],{},"Use the slider to compare how MEKI AI detects small stainless steel samples in a 1.25 kg cheese block that standard inspection might miss",[12,3619,3621],{"id":3620},"quantifiable-business-impact","Quantifiable Business Impact",[17,3623,3624],{},"Understanding the financial impact of improved inspection technology is crucial for making informed business decisions. Let's examine a real-world scenario demonstrating the potential savings from implementing MEKI Assurance Intelligence.",[245,3626,3628],{"id":3627},"waste-reduction-case-study","Waste Reduction Case Study",[17,3630,3631],{},"Consider a medium-sized food production factory:",[253,3633,3634,3637,3640],{},[256,3635,3636],{},"Processing 50,000 packaged food items daily",[256,3638,3639],{},"Product unit cost of $2.50",[256,3641,3642],{},"Operating 365 days per year",[34,3644,3645,3659],{},[37,3646,3647],{},[40,3648,3649,3651,3654,3656],{},[43,3650],{},[43,3652,3653],{},"Standard Software",[43,3655,3600],{},[43,3657,3658],{},"Difference",[48,3660,3661,3675,3689,3705],{},[40,3662,3663,3666,3669,3672],{},[53,3664,3665],{},"False Rejection Rate",[53,3667,3668],{},"0.5%",[53,3670,3671],{},"0.1%",[53,3673,3674],{},"-0.4%",[40,3676,3677,3680,3683,3686],{},[53,3678,3679],{},"Daily Rejected Units",[53,3681,3682],{},"250",[53,3684,3685],{},"50",[53,3687,3688],{},"-200",[40,3690,3691,3694,3697,3700],{},[53,3692,3693],{},"Daily Cost of Rejects",[53,3695,3696],{},"$625",[53,3698,3699],{},"$125",[53,3701,3702],{},[277,3703,3704],{},"$500 saved daily",[40,3706,3707,3712,3714,3716],{},[53,3708,3709],{},[277,3710,3711],{},"Annual Savings",[53,3713],{},[53,3715],{},[53,3717,3718],{},[277,3719,3720],{},"$182,500",[17,3722,3723],{},"With MEKI AI's advanced detection algorithms, this factory achieves:",[253,3725,3726,3729,3732,3735,3738],{},[256,3727,3728],{},"80% reduction in false rejections",[256,3730,3731],{},"$500 daily reduction in waste costs",[256,3733,3734],{},"Over $180,000 annual savings in product waste alone",[256,3736,3737],{},"Additional savings in labor and handling costs",[256,3739,3740],{},"Improved sustainability through reduced food waste",[17,3742,3743],{},"These figures represent typical results, though actual savings may vary based on production volume, product cost, and current rejection rates.",[3745,3746],"roi-calculator",{},[12,3748,3750],{"id":3749},"streamlined-compliance","Streamlined Compliance",[17,3752,3753],{},"Food safety isn't just about detection—it's about documentation and compliance.",[720,3755,3756,3762],{"columns":722},[724,3757,3759],{"icon":1319,"title":3758},"Paperless Validation",[17,3760,3761],{},"Perform Critical Control Point (CCP) validation tests directly within the system, eliminating manual documentation and potential human error",[724,3763,3766],{"icon":3764,"title":3765},"fa6-solid:file-export","Automated Reporting",[17,3767,3768],{},"Seamless integration between MEKI AI and Data Manager creates comprehensive inspection reports for audits and quality assurance",[3770,3771,3772,3776,3787,3796,3805],"implementation-process",{},[12,3773,3775],{"id":3774},"your-path-to-enhanced-inspection","Your Path to Enhanced Inspection",[3777,3778,3780,3784],"process-step",{"number":3779},"1",[245,3781,3783],{"id":3782},"assessment","Assessment",[17,3785,3786],{},"Our experts evaluate your current system and production requirements",[3777,3788,3789,3793],{"number":722},[245,3790,3792],{"id":3791},"upgrade","Upgrade",[17,3794,3795],{},"Swift installation with minimal production disruption",[3777,3797,3798,3802],{"number":899},[245,3799,3801],{"id":3800},"configuration","Configuration",[17,3803,3804],{},"Product recipe creation and parameter adjustment for optimal performance",[3777,3806,3808,3812],{"number":3807},"4",[245,3809,3811],{"id":3810},"training","Training",[17,3813,3814],{},"Comprehensive training for your team to maximize system benefits",[12,3816,3818],{"id":3817},"ready-to-transform-your-food-inspection","Ready to Transform Your Food Inspection?",[17,3820,3821],{},"MEKI Assurance Intelligence represents the future of food safety technology—combining artificial intelligence with proven inspection expertise to deliver superior protection and operational efficiency.",[1105,3823,3825],{"href":1107,"rel":3824},[1109,1110],[17,3826,1113],{},{"title":300,"searchDepth":301,"depth":302,"links":3828},[3829,3830,3831,3832,3835,3836,3837],{"id":3553,"depth":301,"text":3554},{"id":3560,"depth":301,"text":3561},{"id":3606,"depth":301,"text":3607},{"id":3620,"depth":301,"text":3621,"children":3833},[3834],{"id":3627,"depth":302,"text":3628},{"id":3749,"depth":301,"text":3750},{"id":3774,"depth":301,"text":3775},{"id":3817,"depth":301,"text":3818},"Advanced X-ray inspection software that transforms food safety with artificial intelligence, providing superior contaminant detection and operational efficiency.",{"meta":3840},[3841,3842,3843,3844],{"name":351,"content":1413},{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":361},"/img/sw-mekiai.webp",[3847,3850,3854,3857],{"name":3848,"description":3849,"icon":2646},"Enhanced Detection Capability","Up to 15% improvement in identifying low-density foreign objects",{"name":3851,"description":3852,"icon":3853},"Reduced False Rejections","Decrease unnecessary product waste by up to 20% without compromising safety","fa6-solid:arrow-trend-down",{"name":3855,"description":3856,"icon":1319},"Digital Validation","Paperless CCP validation tests performed directly within the inspection system",{"name":3765,"description":3858,"icon":1755},"Seamless integration with MEKI Data Manager for effortless compliance documentation",{},5,"/en/solutions/mekiai",{"title":3548,"description":3838},"en/solutions/mekiai","AI-powered food inspection software that enhances detection accuracy while reducing waste",[],"veT3050iEAbHboQqgMVnCvn-MMtunGsjsrdtq68Cv1o",{"id":3868,"title":3869,"benefits":3,"body":3870,"brochureLink":4115,"category":310,"conveyorSpeed":3477,"description":4116,"detectionArea":4117,"detectionArea2":3,"extension":347,"head":4130,"howItWorks":3,"image":4138,"ipRating":3375,"keyFeatures":4139,"lang":381,"maxLoad":4154,"meta":4155,"model":4156,"navigation":384,"order":4157,"path":4158,"purpose":3,"seo":4159,"stem":4160,"tagline":4161,"variants":4162,"videos":4163,"weight":4168,"xrayPower":3544,"__hash__":4169},"solutions/en/solutions/mekione.md","MEKI™ ONE",{"type":9,"value":3871,"toc":4108},[3872,3876,3880,3883,3886,3888,4062,4067,4069,4071,4076,4081,4085,4092,4094,4102,4106],[12,3873,3875],{"id":3874},"all-you-need-in-one","All you need in ONE",[1181,3877],{"title":3878,"video-id":3879},"Mekitec – MEKI™ ONE X-ray Inspection System for Primary Packaged Food Products","W2dt7afaJ7o",[17,3881,3882],{},"MEKI™ ONE is a concept with all you need from a Critical Control Point in one compact package. The ONE concept combines the superior X-ray sensitivity with the smallest footprint, still having all the latest features and functionalities expected by the global quality standards, such as integrated automatic reject, rejection bin, confirmation sensors, and system reporting.",[17,3884,3885],{},"MEKI™ ONE makes it easy for food producers to introduce food X-ray quality control to any packaging lines. The concept ensures that producers will meet and exceed expectations for production quality. With MEKI™ ONE, we offer the best value for the investment.",[12,3887,32],{"id":31},[34,3889,3890,3898],{},[37,3891,3892],{},[40,3893,3894,3896],{},[43,3895],{},[43,3897],{},[48,3899,3900,3908,3915,3923,3929,3936,3943,3950,3956,3962,3969,3977,3984,3990,3996,4004,4011,4018,4025,4033,4041,4049,4055],{},[40,3901,3902,3905],{},[53,3903,3904],{},"Detection Area (W x H)",[53,3906,3907],{},"240mm x 110mm (9.5\" x 4.3\")",[40,3909,3910,3912],{},[53,3911,55],{},[53,3913,3914],{},"min. 0.1 m/s (0.3 ft/s), max. 1.3 m/s (4.3 ft/s)",[40,3916,3917,3920],{},[53,3918,3919],{},"Maximum Load Capacity",[53,3921,3922],{},"3 kg (8 lbs)",[40,3924,3925,3927],{},[53,3926,78],{},[53,3928,3313],{},[40,3930,3931,3934],{},[53,3932,3933],{},"Residual Radiation",[53,3935,89],{},[40,3937,3938,3940],{},[53,3939,94],{},[53,3941,3942],{},"Linear scanner, 0.4 mm resolution",[40,3944,3945,3947],{},[53,3946,102],{},[53,3948,3949],{},"Mekitec X-Ray Inspection SW",[40,3951,3952,3954],{},[53,3953,110],{},[53,3955,3341],{},[40,3957,3958,3960],{},[53,3959,118],{},[53,3961,121],{},[40,3963,3964,3966],{},[53,3965,126],{},[53,3967,3968],{},"12\" Color TFT LCD screen",[40,3970,3971,3974],{},[53,3972,3973],{},"Operating Temperature",[53,3975,3976],{},"0–35 °C ambient (32-95° F)",[40,3978,3979,3981],{},[53,3980,142],{},[53,3982,3983],{},"Optional air conditioning",[40,3985,3986,3988],{},[53,3987,150],{},[53,3989,3375],{},[40,3991,3992,3994],{},[53,3993,158],{},[53,3995,161],{},[40,3997,3998,4001],{},[53,3999,4000],{},"Power Supply",[53,4002,4003],{},"110-230 VAC, 50/60 Hz",[40,4005,4006,4008],{},[53,4007,174],{},[53,4009,4010],{},"1200/1280 x 715 x 2000 mm (47\"/50\" x 28\" x 79\")",[40,4012,4013,4015],{},[53,4014,182],{},[53,4016,4017],{},"155 kg (342 lbs)",[40,4019,4020,4022],{},[53,4021,190],{},[53,4023,4024],{},"Stainless steel",[40,4026,4027,4030],{},[53,4028,4029],{},"Rejector",[53,4031,4032],{},"Integrated rejection with bin and standard reject confirmation",[40,4034,4035,4038],{},[53,4036,4037],{},"Options",[53,4039,4040],{},"One/two conveyor mode, push arm rejection, hand sensors* and complete reject confirmation",[40,4042,4043,4046],{},[53,4044,4045],{},"Conveyor",[53,4047,4048],{},"EU and FDA approved conveyor belt",[40,4050,4051,4053],{},[53,4052,206],{},[53,4054,3434],{},[40,4056,4057,4060],{},[53,4058,4059],{},"Switches",[53,4061,217],{},[17,4063,4064],{},[219,4065,4066],{},"*Hand sensors are required unless user access to radiation areas is prevented by other means, such as additional covers or conveyor covers.",[12,4068,228],{"id":227},[230,4070],{":data":232},[219,4072,235,4073],{},[17,4074,4075],{},"Maximum product length is approx. 250 mm, depending on the product weight and line speed.",[17,4077,4078],{},[219,4079,4080],{},"Rejection bin opening is 300 x 200 mm.\n",[245,4082,4084],{"id":4083},"product-examples-w-x-h-x-l","Product Examples (W x H x L)",[17,4086,4087],{},[4088,4089],"img",{"alt":4090,"src":4091},"Alt","/img/MEKIONE-examples-en.png",[272,4093],{},[17,4095,4096],{},[277,4097,279,4098,285,4100],{},[281,4099,284],{"href":283},[281,4101,289],{"href":288},[17,4103,4104,295],{},[277,4105,294],{},[17,4107,3470],{},{"title":300,"searchDepth":301,"depth":302,"links":4109},[4110,4111,4112],{"id":3874,"depth":301,"text":3875},{"id":31,"depth":301,"text":32},{"id":227,"depth":301,"text":228,"children":4113},[4114],{"id":4083,"depth":302,"text":4084},"/brochures/mekione-en.pdf","MEKI™ ONE combines superior X-ray sensitivity with a compact design, offering everything needed for a critical control point in one comprehensive package.",[4118,4119,4120,4121,4122,4123,4124,4125,4126,4127,4128,4129],{"height":3481,"width":3482},{"height":3484,"width":3485},{"height":336,"width":330},{"height":3488,"width":3489},{"height":3491,"width":3492},{"height":339,"width":327},{"height":3495,"width":3496},{"height":3498,"width":3499},{"height":342,"width":324},{"height":3502,"width":3503},{"height":385,"width":3505},{"height":345,"width":321},{"meta":4131},[4132,4133,4134,4135,4136],{"name":351,"content":1413},{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":361},{"property":1418,"content":4137},"https://www.youtube.com/embed/W2dt7afaJ7o","/img/MEKIONE-1024px.webp",[4140,4144,4147,4150],{"name":4141,"description":4142,"icon":4143},"All-in-One Solution","Complete quality control station in a single compact package","fa6-solid:cube",{"name":4145,"description":4146,"icon":1435},"Automatic Rejection","Integrated rejection system with confirmation capability",{"name":4148,"description":4149,"icon":1425},"Comprehensive Reporting","Advanced reporting system for quality assurance documentation",{"name":4151,"description":4152,"icon":4153},"Cost-Effective","Best price-quality ratio for food production quality control","fa6-solid:money-bill-wave","3 kg",{},"MEKI ONE",1,"/en/solutions/mekione",{"title":3869,"description":4116},"en/solutions/mekione","Complete X-ray Inspection Solution in a Single Package",[],[4164],{"video_id":3879,"thumbnail_loc":4165,"title":3878,"description":4166,"player_loc":4137,"publication_date":4167},"https://i.ytimg.com/vi/W2dt7afaJ7o/hqdefault.jpg","The MEKI™ ONE system is specially designed for primary packaged food products, providing the best value to food producers by delivering excellent detection performance, providing pack-for-pack traceability, and having all the needed accessories integrated with the system. This enables food producers to equip all of their production lines with the highest safety and quality inspection with low initial investment and lifetime costs.\n\nRead more from our website:\nhttp://bit.ly/2X9nfhz","2020-12-11T14:50:13Z","155 kg","D0P1mYBXpVoUfHlMjWgX1SCtWOzomI6ib5UhInJYLfI",{"id":4171,"title":4172,"benefits":3,"body":4173,"brochureLink":4385,"category":310,"conveyorSpeed":4386,"description":4387,"detectionArea":4388,"detectionArea2":3,"extension":347,"head":4407,"howItWorks":3,"image":4413,"ipRating":363,"keyFeatures":4414,"lang":381,"maxLoad":4427,"meta":4428,"model":3,"navigation":384,"order":302,"path":4429,"purpose":3,"seo":4430,"stem":4431,"tagline":4432,"variants":4433,"videos":3,"weight":4321,"xrayPower":4239,"__hash__":4443},"solutions/en/solutions/midmeki.md","MIDMEKI",{"type":9,"value":4174,"toc":4380},[4175,4179,4182,4185,4188,4190,4352,4354,4356,4359,4364,4366,4374,4378],[12,4176,4178],{"id":4177},"midmeki-offering-the-best-value","MIDMEKI – Offering the Best Value",[17,4180,4181],{},"MIDMEKI quality control system uses the latest X-ray image processing technology. This system combines the benefits of our compact MEKI™ with a wider conveyor and significantly larger detection area to accommodate larger primary packaged food products.",[17,4183,4184],{},"It is especially designed for the inspection of medium-sized products and trays of smaller products. As like with other Mekitec X-ray systems, high moisture, salt content, or different type of packaging materials (e.g. metal or aluminum) are not a problem for the inspection.",[17,4186,4187],{},"With MIDMEKI, we focus on what is important and necessary in an X-ray system for a food producer. By choosing primary packaging inspection, we deliver the best performance and value to Mekitec’s most valuable stakeholder – our customer.",[12,4189,32],{"id":31},[34,4191,4192,4200],{},[37,4193,4194],{},[40,4195,4196,4198],{},[43,4197],{},[43,4199],{},[48,4201,4202,4223,4233,4240,4247,4253,4259,4265,4271,4277,4283,4289,4295,4301,4308,4315,4322,4328,4334,4340,4346],{},[40,4203,4204,4206],{},[53,4205,3291],{},[53,4207,4208,4209,4211,4212],{},"MI.S1: 0.1-1.0m/s",[60,4210],{},"MI.S2 and MI.S3 available gear box configurations:",[253,4213,4214,4217,4220],{},[256,4215,4216],{},"0.5–1m/s",[256,4218,4219],{},"0.28–0.58m/s",[256,4221,4222],{},"0.16–0.3m/s",[40,4224,4225,4227],{},[53,4226,3302],{},[53,4228,4229,4230,4232],{},"MI.S1: max. 5kg",[60,4231],{},"MI.S2 & MI.S3: max. 20kg",[40,4234,4235,4237],{},[53,4236,3310],{},[53,4238,4239],{},"40-80kV, 0.2–5.0mA, max 200W",[40,4241,4242,4244],{},[53,4243,3318],{},[53,4245,4246],{},"less than 1µSv/h",[40,4248,4249,4251],{},[53,4250,94],{},[53,4252,97],{},[40,4254,4255,4257],{},[53,4256,102],{},[53,4258,105],{},[40,4260,4261,4263],{},[53,4262,3338],{},[53,4264,3341],{},[40,4266,4267,4269],{},[53,4268,118],{},[53,4270,121],{},[40,4272,4273,4275],{},[53,4274,126],{},[53,4276,3354],{},[40,4278,4279,4281],{},[53,4280,134],{},[53,4282,3361],{},[40,4284,4285,4287],{},[53,4286,142],{},[53,4288,497],{},[40,4290,4291,4293],{},[53,4292,3372],{},[53,4294,363],{},[40,4296,4297,4299],{},[53,4298,3380],{},[53,4300,3383],{},[40,4302,4303,4305],{},[53,4304,3388],{},[53,4306,4307],{},"110/240VAC, 50–60Hz",[40,4309,4310,4312],{},[53,4311,174],{},[53,4313,4314],{},"1000/1400mm x 702mm x 2020mm",[40,4316,4317,4319],{},[53,4318,182],{},[53,4320,4321],{},"250kg",[40,4323,4324,4326],{},[53,4325,190],{},[53,4327,193],{},[40,4329,4330,4332],{},[53,4331,3416],{},[53,4333,3419],{},[40,4335,4336,4338],{},[53,4337,3424],{},[53,4339,201],{},[40,4341,4342,4344],{},[53,4343,3431],{},[53,4345,209],{},[40,4347,4348,4350],{},[53,4349,3439],{},[53,4351,217],{},[12,4353,228],{"id":227},[230,4355],{":data":232},[219,4357,4358],{},"\nInspected product must fit completely inside the detection area. Maximum product length will be defined by the selected rejection box and product features.\n",[17,4360,4361],{},[219,4362,4363],{},"For MI.S1 and MI.S2 the maximum product length is 300mm and for MI.S3 the maximum length is 500mm. For longer products, contact Mekitec\n",[272,4365],{},[17,4367,4368],{},[277,4369,279,4370,285,4372],{},[281,4371,284],{"href":283},[281,4373,289],{"href":288},[17,4375,4376,295],{},[277,4377,294],{},[17,4379,3470],{},{"title":300,"searchDepth":301,"depth":302,"links":4381},[4382,4383,4384],{"id":4177,"depth":301,"text":4178},{"id":31,"depth":301,"text":32},{"id":227,"depth":301,"text":228},"/brochures/midmeki-en.pdf","MI.S1: 0.1-1.0m/s\u003Cbr/>MI.S2 and MI.S3 available gear box configurations:\u003Cul>\u003Cli>0.5–1m/s\u003C/li>\u003Cli>0.28–0.58m/s\u003C/li>\u003Cli>0.16–0.3m/s\u003C/li>\u003C/ul>","MIDMEKI offers superior quality control for medium-sized and multi-pack food products using cutting-edge X-ray technology that delivers precision detection without packaging limitations.",[4389,4390,4391,4392,4394,4396,4398,4400,4402,4404,4406],{"height":3499,"width":3496},{"height":327,"width":3503},{"height":3489,"width":321},{"height":3485,"width":4393},255,{"height":333,"width":4395},275,{"height":3484,"width":4397},295,{"height":3488,"width":4399},315,{"height":339,"width":4401},335,{"height":3498,"width":4403},355,{"height":3502,"width":4405},370,{"height":345,"width":316},{"meta":4408},[4409,4410,4411,4412],{"name":351,"content":1413},{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":361},"/img/MIDMEKI-1024px.webp",[4415,4418,4420,4423],{"name":4416,"description":4417,"icon":2072},"Enhanced Detection Area","Wider conveyor and larger detection zone accommodates medium-sized products and multi-pack trays",{"name":378,"description":4419,"icon":380},"Effectively inspects products regardless of moisture, salt content, or packaging material including metal and aluminum",{"name":4421,"description":4422,"icon":2043},"Primary Packaging Focus","Specialized for inspection at the primary packaging stage for optimal performance and value",{"name":4424,"description":4425,"icon":4426},"Advanced X-ray Technology","Utilizes latest X-ray image processing technology for superior foreign object detection","fa6-solid:microscope","MI.S1: max. 5kg\u003Cbr/>MI.S2 & MI.S3: max. 20kg",{},"/en/solutions/midmeki",{"title":4172,"description":4387},"en/solutions/midmeki","Advanced X-ray inspection optimized for medium-sized food products",[4434,4437,4440],{"name":4435,"image":4436},"MI.S1","/img/MIDMEKI-MI.S1-1024px.webp",{"name":4438,"image":4439},"MI.S2","/img/MIDMEKI-MI.S2-1024px.webp",{"name":4441,"image":4442},"MI.S3","/img/MIDMEKI-MI.S3-1024px.webp","e9YjwUto_zUgVb0cHoUycbSn1lVw7ntVKCZjnazqJY0",{"id":4445,"title":4446,"benefits":3,"body":4447,"brochureLink":4669,"category":310,"conveyorSpeed":432,"description":4670,"detectionArea":4671,"detectionArea2":3,"extension":347,"head":4689,"howItWorks":3,"image":4696,"ipRating":363,"keyFeatures":4697,"lang":381,"maxLoad":4491,"meta":4711,"model":3,"navigation":384,"order":4712,"path":4713,"purpose":3,"seo":4714,"stem":4715,"tagline":4452,"variants":4716,"videos":3,"weight":4578,"xrayPower":4498,"__hash__":4717},"solutions/en/solutions/midmeki-500w.md","HIGHER MIDMEKI",{"type":9,"value":4448,"toc":4662},[4449,4453,4456,4459,4462,4465,4467,4610,4612,4614,4616,4621,4623,4626,4646,4648,4656,4660],[12,4450,4452],{"id":4451},"x-ray-inspection-system-for-thick-products","X-Ray Inspection System for Thick Products",[17,4454,4455],{},"X-ray inspection is the trusted choice for food safety, and with Mekitec, you don't have to compromise on quality or traceability. Give yourself and your customers peace of mind by choosing Mekitec.",[17,4457,4458],{},"Building on the classic MIDMEKI system, the 500W version expands its capabilities with a more powerful generator and a wider detection area. It is designed to inspect thick and dense products with outstanding image clarity, making it easier to detect even the smallest anomalies.",[17,4460,4461],{},"The HIGHER MIDMEKI is ideal for inspecting wide or dense products such as cheese wheels, butter blocks, large bags, trays, and secondary packaging like boxes or multipacks.",[17,4463,4464],{},"As with all Mekitec X-ray systems, the higher version focuses on what truly matters; reliable detection, consistent performance, and excellent value for food producers worldwide.",[12,4466,32],{"id":31},[34,4468,4469,4477],{},[37,4470,4471],{},[40,4472,4473,4475],{},[43,4474],{},[43,4476],{},[48,4478,4479,4485,4492,4499,4505,4511,4517,4523,4529,4535,4541,4547,4553,4559,4565,4572,4579,4585,4592,4598,4604],{},[40,4480,4481,4483],{},[53,4482,55],{},[53,4484,432],{},[40,4486,4487,4489],{},[53,4488,67],{},[53,4490,4491],{},"Max. 20kg",[40,4493,4494,4496],{},[53,4495,78],{},[53,4497,4498],{},"60-150kV, 1-8mA, max. 500W",[40,4500,4501,4503],{},[53,4502,86],{},[53,4504,453],{},[40,4506,4507,4509],{},[53,4508,94],{},[53,4510,97],{},[40,4512,4513,4515],{},[53,4514,102],{},[53,4516,105],{},[40,4518,4519,4521],{},[53,4520,110],{},[53,4522,113],{},[40,4524,4525,4527],{},[53,4526,118],{},[53,4528,121],{},[40,4530,4531,4533],{},[53,4532,126],{},[53,4534,129],{},[40,4536,4537,4539],{},[53,4538,134],{},[53,4540,137],{},[40,4542,4543,4545],{},[53,4544,142],{},[53,4546,497],{},[40,4548,4549,4551],{},[53,4550,150],{},[53,4552,363],{},[40,4554,4555,4557],{},[53,4556,158],{},[53,4558,161],{},[40,4560,4561,4563],{},[53,4562,166],{},[53,4564,516],{},[40,4566,4567,4569],{},[53,4568,174],{},[53,4570,4571],{},"1400mm x 760mm x 2300mm",[40,4573,4574,4576],{},[53,4575,182],{},[53,4577,4578],{},"450kg",[40,4580,4581,4583],{},[53,4582,190],{},[53,4584,193],{},[40,4586,4587,4590],{},[53,4588,4589],{},"Reject Options",[53,4591,3419],{},[40,4593,4594,4596],{},[53,4595,198],{},[53,4597,201],{},[40,4599,4600,4602],{},[53,4601,206],{},[53,4603,209],{},[40,4605,4606,4608],{},[53,4607,214],{},[53,4609,217],{},[12,4611,228],{"id":227},[230,4613],{":data":232},[219,4615,235],{},[17,4617,4618],{},[219,4619,4620],{},"Maximum product length will be defined by the selected rejection box and product features.\n",[245,4622,248],{"id":247},[17,4624,4625],{},"HIGHER MIDMEKI is especially suitable for the inspection of:",[253,4627,4628,4631,4634,4637,4640,4643],{},[256,4629,4630],{},"Cheese wheels",[256,4632,4633],{},"Butter blocks",[256,4635,4636],{},"Large bags",[256,4638,4639],{},"Trays with multiple products",[256,4641,4642],{},"Secondary packaging (boxes, multipacks)",[256,4644,4645],{},"Other thick and dense packaged products",[272,4647],{},[17,4649,4650],{},[277,4651,279,4652,285,4654],{},[281,4653,284],{"href":283},[281,4655,289],{"href":288},[17,4657,4658,295],{},[277,4659,294],{},[17,4661,603],{},{"title":300,"searchDepth":301,"depth":302,"links":4663},[4664,4665,4666],{"id":4451,"depth":301,"text":4452},{"id":31,"depth":301,"text":32},{"id":227,"depth":301,"text":228,"children":4667},[4668],{"id":247,"depth":302,"text":248},"/brochures/highermidmeki-en.pdf","Building on the classic MIDMEKI system, the 500W version expands its capabilities  with a more powerful generator and a wider detection area, designed to inspect  thick and dense products with outstanding image clarity.",[4672,4674,4675,4677,4679,4681,4683,4685,4686,4688],{"height":327,"width":4673},290,{"height":3489,"width":315},{"height":3485,"width":4676},310,{"height":333,"width":4678},320,{"height":3484,"width":4680},330,{"height":3488,"width":4682},340,{"height":339,"width":4684},360,{"height":3498,"width":4405},{"height":3502,"width":4687},380,{"height":345,"width":316},{"meta":4690},[4691,4693,4694,4695],{"name":351,"content":4692},"thick product inspection, X-ray inspection, cheese wheels, butter blocks, dense products, secondary packaging, food safety, quality control",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":361},"/img/HigherMidMeki.png",[4698,4701,4704,4707],{"name":4699,"description":4700,"icon":835},"High-Power Generator","More powerful 500W generator for inspecting thick and dense products",{"name":4702,"description":4703,"icon":2072},"Wide Detection Area","Expanded detection area for large products like cheese wheels and butter blocks",{"name":4705,"description":4706,"icon":827},"Outstanding Image Clarity","Superior image quality makes it easier to detect even the smallest anomalies",{"name":4708,"description":4709,"icon":4710},"Versatile Applications","Ideal for wide or dense products, trays, and secondary packaging like boxes or multipacks","fa6-solid:boxes-stacked",{},9,"/en/solutions/midmeki-500w",{"title":4446,"description":4670},"en/solutions/midmeki-500w",[],"T-tXP98y2Jm2pwCMO4JsBBQYbl7q5Jmnjc4Z0gFrC1U",{"id":4719,"title":4720,"benefits":4721,"body":4725,"brochureLink":3,"category":807,"conveyorSpeed":3,"description":3223,"detectionArea":3,"detectionArea2":3,"extension":347,"head":5110,"howItWorks":5117,"image":5118,"ipRating":3,"keyFeatures":5119,"lang":381,"maxLoad":3,"meta":5132,"model":3,"navigation":384,"order":5133,"path":5134,"purpose":5135,"seo":5136,"stem":5137,"tagline":5138,"variants":5139,"videos":3,"weight":3,"xrayPower":3,"__hash__":5140},"solutions/en/solutions/missing-product-detection.md","Missing Product Detection in Food Packaging",[4722,4723,4724],"Reliable detection of under- or over-filled product in food packages","Enhanced quality control with precise density evaluation, reducing under- or over-filled errors that lead to customer complaints, negative online feedback, and unnecessary product waste","Ensures consistent detection performance over time, strengthening product quality, reinforcing brand trust, and improving consumer confidence",{"type":9,"value":4726,"toc":5092},[4727,4731,4734,4737,4741,4744,4779,4800,4804,4807,4811,4813,4839,4843,4846,4872,4874,4902,4904,4908,4933,4935,4961,4963,4966,4995,4997,5000,5012,5016,5019,5047,5051,5054,5072,5076,5079,5084,5086,5090],[12,4728,4730],{"id":4729},"perfect-fill-levels-every-package","Perfect Fill Levels, Every Package",[17,4732,4733],{},"In today's competitive food market, customers expect consistency in every purchase. Whether it's a ready-to-eat meal, packaged snacks, or portioned products, the right amount of product in each package is crucial for customer satisfaction and brand reputation. Under-filled packages disappoint customers, while over-filled packages increase costs and waste.",[17,4735,4736],{},"Missing Product Detection technology transforms your quality control process by automatically identifying packages with incorrect fill levels, ensuring every customer receives exactly what they paid for while optimizing your production costs.",[12,4738,4740],{"id":4739},"the-cost-of-inconsistent-fill-levels","The Cost of Inconsistent Fill Levels",[17,4742,4743],{},"Incorrect fill levels create multiple problems across your operation:",[253,4745,4746,4751,4757,4763,4768,4773],{},[256,4747,4748,4750],{},[277,4749,1510],{}," about under-filled packages damage brand reputation",[256,4752,4753,4756],{},[277,4754,4755],{},"Negative online reviews"," amplify dissatisfaction and hurt sales",[256,4758,4759,4762],{},[277,4760,4761],{},"Over-filled packages"," increase material costs and reduce profits",[256,4764,4765,4767],{},[277,4766,1062],{}," issues with portion control requirements",[256,4769,4770,4772],{},[277,4771,895],{}," inefficiency leads to inconsistent quality",[256,4774,4775,4778],{},[277,4776,4777],{},"Product waste"," from incorrectly filled packages",[720,4780,4781,4787,4794],{"columns":899},[724,4782,4784],{"icon":827,"title":4783},"Manual Visual Checks",[17,4785,4786],{},"Human inspectors cannot consistently detect subtle fill level variations across all packages",[724,4788,4791],{"icon":4789,"title":4790},"fa6-solid:weight-scale","Weight-Based Systems",[17,4792,4793],{},"Weight alone cannot distinguish between missing product and package variations",[724,4795,4797],{"icon":823,"title":4796,":highlighted":915},"Missing Product Detection",[17,4798,4799],{},"Advanced density analysis accurately identifies under-filled and over-filled packages",[12,4801,4803],{"id":4802},"how-it-works-intelligent-fill-level-analysis","How It Works: Intelligent Fill Level Analysis",[17,4805,4806],{},"Our Missing Product Detection system uses sophisticated analysis to evaluate package contents and ensure proper fill levels.",[245,4808,4810],{"id":4809},"comprehensive-density-evaluation","Comprehensive Density Evaluation",[17,4812,1546],{},[253,4814,4815,4821,4827,4833],{},[256,4816,4817,4820],{},[277,4818,4819],{},"Analyzes overall product density"," from X-ray images to detect fill level variations",[256,4822,4823,4826],{},[277,4824,4825],{},"Evaluates distribution patterns"," to identify missing or excess product areas",[256,4828,4829,4832],{},[277,4830,4831],{},"Compares against calibrated standards"," to determine acceptable fill ranges",[256,4834,4835,4838],{},[277,4836,4837],{},"Provides instant feedback"," for immediate quality decisions",[245,4840,4842],{"id":4841},"advanced-grid-based-assessment","Advanced Grid-Based Assessment",[17,4844,4845],{},"Sophisticated evaluation capabilities:",[253,4847,4848,4854,4860,4866],{},[256,4849,4850,4853],{},[277,4851,4852],{},"Divides packages into analysis zones"," for comprehensive coverage",[256,4855,4856,4859],{},[277,4857,4858],{},"Calculates density percentages"," for each area of the package",[256,4861,4862,4865],{},[277,4863,4864],{},"Identifies problem areas"," where product may be missing or excessive",[256,4867,4868,4871],{},[277,4869,4870],{},"Maintains consistent standards"," across all package sizes and types",[12,4873,992],{"id":991},[720,4875,4876,4882,4889,4896],{"columns":722},[724,4877,4879],{"icon":1004,"title":4878},"Ready-to-Eat Meals",[17,4880,4881],{},"Ensure proper portions of proteins, vegetables, and sides in packaged meals",[724,4883,4886],{"icon":4884,"title":4885},"fa6-solid:cookie-bite","Snack Products",[17,4887,4888],{},"Verify consistent fill levels in bags and containers of chips, nuts, and snacks",[724,4890,4893],{"icon":4891,"title":4892},"fa6-solid:snowflake","Frozen Foods",[17,4894,4895],{},"Detect missing components in frozen dinners and multi-ingredient products",[724,4897,4899],{"icon":997,"title":4898},"Bakery Items",[17,4900,4901],{},"Ensure proper quantities of fillings, toppings, and ingredients in packaged baked goods",[12,4903,1640],{"id":1639},[245,4905,4907],{"id":4906},"before-missing-product-detection","Before Missing Product Detection",[253,4909,4910,4916,4922,4927],{},[256,4911,4912,4915],{},[277,4913,4914],{},"3-7% variation"," in fill levels leading to customer dissatisfaction",[256,4917,4918,4921],{},[277,4919,4920],{},"Manual spot checks"," catching only obvious fill problems",[256,4923,4924,4926],{},[277,4925,1510],{}," about under-filled packages",[256,4928,4929,4932],{},[277,4930,4931],{},"Over-filling costs"," adding 2-5% to material expenses",[245,4934,1673],{"id":1672},[253,4936,4937,4943,4949,4955],{},[256,4938,4939,4942],{},[277,4940,4941],{},"Consistent fill levels"," within 1% variation across all packages",[256,4944,4945,4948],{},[277,4946,4947],{},"Eliminated customer complaints"," related to package contents",[256,4950,4951,4954],{},[277,4952,4953],{},"Optimized material usage"," reducing over-fill waste by up to 15%",[256,4956,4957,4960],{},[277,4958,4959],{},"Enhanced brand reputation"," through reliable product consistency",[12,4962,1703],{"id":1702},[17,4964,4965],{},"Missing Product Detection technology delivers:",[253,4967,4968,4974,4980,4985,4989],{},[256,4969,4970,4973],{},[277,4971,4972],{},"High-precision analysis"," detecting even subtle fill level variations",[256,4975,4976,4979],{},[277,4977,4978],{},"Real-time assessment"," enabling immediate production adjustments",[256,4981,4982,4984],{},[277,4983,1731],{}," ensuring every area of each package is evaluated",[256,4986,4987,1726],{},[277,4988,1725],{},[256,4990,4991,4994],{},[277,4992,4993],{},"Flexible thresholds"," customizable for different product types",[12,4996,1012],{"id":1011},[17,4998,4999],{},"Missing Product Detection works seamlessly with existing MEKI systems:",[720,5001,5002,5007],{"columns":722},[724,5003,5004],{"icon":1748,"title":1749},[17,5005,5006],{},"Combine fill level detection with foreign object detection and other quality functions",[724,5008,5009],{"icon":1026,"title":1756},[17,5010,5011],{},"Full traceability of fill level verification for quality documentation and trend analysis",[12,5013,5015],{"id":5014},"protecting-your-brand-and-profitability","Protecting Your Brand and Profitability",[17,5017,5018],{},"Consider the impact of consistent fill levels:",[253,5020,5021,5026,5031,5037,5042],{},[256,5022,5023,5025],{},[277,5024,1797],{}," Ensure every package meets expectations for content and value",[256,5027,5028,5030],{},[277,5029,1095],{}," Maintain reputation through consistent product quality",[256,5032,5033,5036],{},[277,5034,5035],{},"Cost optimization:"," Eliminate over-filling while preventing under-filling complaints",[256,5038,5039,5041],{},[277,5040,1791],{}," Meet portion control and labeling accuracy requirements",[256,5043,5044,5046],{},[277,5045,3030],{}," Reduce waste and optimize material usage",[12,5048,5050],{"id":5049},"investment-that-delivers-results","Investment That Delivers Results",[17,5052,5053],{},"For a production line processing 50,000 packages daily:",[253,5055,5056,5061,5067],{},[256,5057,5058,5060],{},[277,5059,1083],{}," 95% reduction in fill-level related issues",[256,5062,5063,5066],{},[277,5064,5065],{},"Quality consistency:"," 99%+ accuracy in fill level verification",[256,5068,5069,5071],{},[277,5070,1095],{}," Enhanced customer trust and loyalty",[12,5073,5075],{"id":5074},"ready-to-perfect-your-fill-levels","Ready to Perfect Your Fill Levels?",[17,5077,5078],{},"Transform your quality control with Missing Product Detection technology that guarantees every package contains the right amount of product, protecting your brand while optimizing costs.",[1105,5080,5082],{"href":1107,"rel":5081},[1109,1110],[17,5083,1113],{},[272,5085],{},[17,5087,5088,1120],{},[277,5089,294],{},[17,5091,1123],{},{"title":300,"searchDepth":301,"depth":302,"links":5093},[5094,5095,5096,5100,5101,5105,5106,5107,5108,5109],{"id":4729,"depth":301,"text":4730},{"id":4739,"depth":301,"text":4740},{"id":4802,"depth":301,"text":4803,"children":5097},[5098,5099],{"id":4809,"depth":302,"text":4810},{"id":4841,"depth":302,"text":4842},{"id":991,"depth":301,"text":992},{"id":1639,"depth":301,"text":1640,"children":5102},[5103,5104],{"id":4906,"depth":302,"text":4907},{"id":1672,"depth":302,"text":1673},{"id":1702,"depth":301,"text":1703},{"id":1011,"depth":301,"text":1012},{"id":5014,"depth":301,"text":5015},{"id":5049,"depth":301,"text":5050},{"id":5074,"depth":301,"text":5075},{"meta":5111},[5112,5114,5115,5116],{"name":351,"content":5113},"missing product detection, food packaging quality, fill level verification, density analysis, package inspection, quality control",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":816},"The system checks overall product density from X-ray images to detect under- or over-filled packages. It also divides the image into a grid, calculates density and area percentages for each cell, and compares them to user-set thresholds. If enough cells meet criteria, the package is accepted; if not, it's marked as not OK.","/img/application-missing-product-detection.png",[5120,5124,5126,5130],{"name":5121,"description":5122,"icon":5123},"Precise Filling Verification","Detect under-filled and over-filled packages with exceptional accuracy","fa6-solid:scale-balanced",{"name":1851,"description":5125,"icon":1853},"Advanced evaluation of product density to identify missing or excess content",{"name":5127,"description":5128,"icon":5129},"Grid-Based Assessment","Comprehensive analysis divides packages into zones for thorough evaluation","fa6-solid:table-cells",{"name":1161,"description":5131,"icon":1163},"Maintain brand trust by ensuring consistent product quantities in every package",{},16,"/en/solutions/missing-product-detection","To detect missing product in packaged ready-to-eat food",{"title":4720,"description":3223},"en/solutions/missing-product-detection","Ensure every package contains the perfect amount of product your customers expect",[],"yWRoiL0SsVxdZU1x9v6S22ypEucOLGchu-MMaH8XFPs",{"id":5142,"title":5143,"benefits":5144,"body":5148,"brochureLink":3,"category":807,"conveyorSpeed":3,"description":5488,"detectionArea":3,"detectionArea2":3,"extension":347,"head":5489,"howItWorks":5496,"image":5497,"ipRating":3,"keyFeatures":5498,"lang":381,"maxLoad":3,"meta":5512,"model":3,"navigation":384,"order":5513,"path":5514,"purpose":5515,"seo":5516,"stem":5517,"tagline":5518,"variants":5519,"videos":3,"weight":3,"xrayPower":3,"__hash__":5520},"solutions/en/solutions/seal-inspection.md","Seal Inspection",[5145,5146,5147],"Ensures seal integrity","Prevents leaks and spoilage","Adapts to all product shapes and sizes",{"type":9,"value":5149,"toc":5471},[5150,5154,5157,5160,5164,5167,5203,5222,5226,5229,5233,5235,5261,5265,5268,5294,5296,5323,5327,5330,5352,5354,5358,5376,5378,5398,5400,5403,5415,5419,5422,5451,5455,5458,5463,5465,5469],[12,5151,5153],{"id":5152},"protecting-products-through-perfect-seals","Protecting Products Through Perfect Seals",[17,5155,5156],{},"A compromised package seal is more than just a quality issue—it's a potential disaster waiting to happen. Faulty seals lead to product spoilage, contamination, customer complaints, expensive recalls, and irreparable brand damage. In today's competitive market, ensuring every package leaves your facility with perfect seal integrity is essential for success.",[17,5158,5159],{},"Seal Inspection technology provides comprehensive protection by automatically detecting seal problems before they become costly failures, safeguarding both your products and your reputation.",[12,5161,5163],{"id":5162},"the-hidden-costs-of-seal-failures","The Hidden Costs of Seal Failures",[17,5165,5166],{},"Package seal failures create cascading problems throughout your supply chain:",[253,5168,5169,5175,5181,5186,5192,5198],{},[256,5170,5171,5174],{},[277,5172,5173],{},"Product spoilage"," during transportation and storage",[256,5176,5177,5180],{},[277,5178,5179],{},"Contamination risks"," that compromise food safety",[256,5182,5183,5185],{},[277,5184,1510],{}," about damaged or leaked products",[256,5187,5188,5191],{},[277,5189,5190],{},"Retail rejections"," of compromised packages",[256,5193,5194,5197],{},[277,5195,5196],{},"Brand damage"," from poor quality perception",[256,5199,5200,5202],{},[277,5201,1062],{}," issues and potential recalls",[720,5204,5205,5210,5216],{"columns":899},[724,5206,5207],{"icon":827,"title":1516},[17,5208,5209],{},"Human inspectors miss subtle seal defects and can't check every package consistently",[724,5211,5213],{"icon":1319,"title":5212},"Basic Quality Checks",[17,5214,5215],{},"Traditional methods only catch obvious failures, missing critical early-stage problems",[724,5217,5219],{"icon":823,"title":5218,":highlighted":915},"Seal Inspection Technology",[17,5220,5221],{},"Automated detection identifies both obvious and subtle seal integrity issues with every package",[12,5223,5225],{"id":5224},"how-it-works-comprehensive-seal-protection","How It Works: Comprehensive Seal Protection",[17,5227,5228],{},"Our Seal Inspection system provides thorough analysis of every package seal to ensure complete integrity.",[245,5230,5232],{"id":5231},"intelligent-package-analysis","Intelligent Package Analysis",[17,5234,1546],{},[253,5236,5237,5243,5249,5255],{},[256,5238,5239,5242],{},[277,5240,5241],{},"Recognizes package boundaries"," regardless of shape or material",[256,5244,5245,5248],{},[277,5246,5247],{},"Identifies seal areas"," where integrity is critical",[256,5250,5251,5254],{},[277,5252,5253],{},"Detects product intrusion"," into seal zones that could cause failure",[256,5256,5257,5260],{},[277,5258,5259],{},"Adapts to different packaging"," types and sealing methods",[245,5262,5264],{"id":5263},"complete-seal-verification","Complete Seal Verification",[17,5266,5267],{},"Advanced inspection capabilities:",[253,5269,5270,5276,5282,5288],{},[256,5271,5272,5275],{},[277,5273,5274],{},"Scans entire seal perimeter"," for any signs of compromise",[256,5277,5278,5281],{},[277,5279,5280],{},"Identifies trapped product material"," that indicates poor sealing",[256,5283,5284,5287],{},[277,5285,5286],{},"Detects incomplete seals"," before they cause leakage",[256,5289,5290,5293],{},[277,5291,5292],{},"Works with any packaging"," from flexible pouches to rigid containers",[12,5295,992],{"id":991},[720,5297,5298,5304,5310,5317],{"columns":722},[724,5299,5301],{"icon":1612,"title":5300},"Food Packaging",[17,5302,5303],{},"Prevent spoilage in sealed food products by ensuring airtight package integrity",[724,5305,5307],{"icon":1632,"title":5306},"Beverage Containers",[17,5308,5309],{},"Detect seal defects in bottles, cans, and pouches before carbonation loss or contamination",[724,5311,5314],{"icon":5312,"title":5313},"fa6-solid:pills","Medical Products",[17,5315,5316],{},"Ensure sterile packaging integrity for pharmaceutical and medical device packaging",[724,5318,5320],{"icon":2043,"title":5319},"Consumer Goods",[17,5321,5322],{},"Protect product quality in sealed containers for household and personal care items",[12,5324,5326],{"id":5325},"universal-packaging-compatibility","Universal Packaging Compatibility",[17,5328,5329],{},"Seal Inspection works effectively with:",[720,5331,5332,5339,5345],{"columns":899},[724,5333,5336],{"icon":5334,"title":5335},"fa6-solid:file","Flexible Packaging",[17,5337,5338],{},"Pouches, bags, and flexible films with heat seals, crimp seals, or adhesive closures",[724,5340,5342],{"icon":2036,"title":5341},"Rigid Containers",[17,5343,5344],{},"Bottles, jars, cans, and boxes with various lid and closure types",[724,5346,5349],{"icon":5347,"title":5348},"fa6-solid:shapes","Complex Geometries",[17,5350,5351],{},"Irregular shapes, curved surfaces, and multi-component packaging systems",[12,5353,1640],{"id":1639},[245,5355,5357],{"id":5356},"before-seal-inspection","Before Seal Inspection",[253,5359,5360,5366,5371],{},[256,5361,5362,5365],{},[277,5363,5364],{},"High spoilage costs"," from compromised products",[256,5367,5368,5370],{},[277,5369,1510],{}," about leaked or damaged items",[256,5372,5373,5375],{},[277,5374,895],{}," catching only obvious defects",[245,5377,1673],{"id":1672},[253,5379,5380,5386,5392],{},[256,5381,5382,5385],{},[277,5383,5384],{},"Eliminated spoilage costs"," from undetected seal problems",[256,5387,5388,5391],{},[277,5389,5390],{},"Improved customer satisfaction"," with consistently intact products",[256,5393,5394,5397],{},[277,5395,5396],{},"Complete automated verification"," of every package",[12,5399,1012],{"id":1011},[17,5401,5402],{},"Seal Inspection works seamlessly with existing MEKI systems:",[720,5404,5405,5410],{"columns":722},[724,5406,5407],{"icon":1748,"title":1749},[17,5408,5409],{},"Combine seal inspection with foreign object detection and other quality functions",[724,5411,5412],{"icon":1755,"title":1756},[17,5413,5414],{},"Full traceability of seal verification results for quality assurance and compliance",[12,5416,5418],{"id":5417},"protecting-your-investment","Protecting Your Investment",[17,5420,5421],{},"Consider the value of preventing seal failures:",[253,5423,5424,5430,5435,5441,5446],{},[256,5425,5426,5429],{},[277,5427,5428],{},"Spoilage prevention:"," Eliminate losses from products that deteriorate due to seal failure",[256,5431,5432,5434],{},[277,5433,1095],{}," Maintain customer trust with consistently high-quality packaging",[256,5436,5437,5440],{},[277,5438,5439],{},"Recall prevention:"," Avoid costly recalls by catching problems before products ship",[256,5442,5443,5445],{},[277,5444,1797],{}," Ensure products reach consumers in perfect condition",[256,5447,5448,5450],{},[277,5449,1791],{}," Meet packaging integrity requirements across all markets",[12,5452,5454],{"id":5453},"ready-to-ensure-perfect-seals","Ready to Ensure Perfect Seals?",[17,5456,5457],{},"Transform your packaging quality control with Seal Inspection technology that guarantees every product leaves your facility with perfect seal integrity, protecting both your customers and your brand.",[1105,5459,5461],{"href":1107,"rel":5460},[1109,1110],[17,5462,1113],{},[272,5464],{},[17,5466,5467,1120],{},[277,5468,294],{},[17,5470,1123],{},{"title":300,"searchDepth":301,"depth":302,"links":5472},[5473,5474,5475,5479,5480,5481,5485,5486,5487],{"id":5152,"depth":301,"text":5153},{"id":5162,"depth":301,"text":5163},{"id":5224,"depth":301,"text":5225,"children":5476},[5477,5478],{"id":5231,"depth":302,"text":5232},{"id":5263,"depth":302,"text":5264},{"id":991,"depth":301,"text":992},{"id":5325,"depth":301,"text":5326},{"id":1639,"depth":301,"text":1640,"children":5482},[5483,5484],{"id":5356,"depth":302,"text":5357},{"id":1672,"depth":302,"text":1673},{"id":1011,"depth":301,"text":1012},{"id":5417,"depth":301,"text":5418},{"id":5453,"depth":301,"text":5454},"Prevent food or product spoilage by rejecting products with faulty seals",{"meta":5490},[5491,5493,5494,5495],{"name":351,"content":5492},"seal inspection, package integrity, food safety, leak prevention, packaging quality, seal verification",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":816},"The system detects broken or open seals by scanning the sealed area of each package. It flags seals that trap product material, often a sign of leakage or contamination. It works reliably across all packaging types and sealing methods.","/img/application-seal-inspection.png",[5499,5502,5506,5509],{"name":5500,"description":5501,"icon":1528},"Comprehensive Seal Detection","Identify broken, open, or compromised seals across all packaging types",{"name":5503,"description":5504,"icon":5505},"Product Contamination Prevention","Detect when product material is trapped in seal areas, preventing leakage","fa6-solid:droplet-slash",{"name":5507,"description":5508,"icon":4710},"Universal Packaging Support","Works with any package shape, size, or sealing method",{"name":5510,"description":5511,"icon":1163},"Brand Protection","Prevent spoiled products from reaching consumers and damaging reputation",{},13,"/en/solutions/seal-inspection","Prevent food or product spoilage by rejecting products with faulty seals. Protect your brand.",{"title":5143,"description":5488},"en/solutions/seal-inspection","Protect your products and brand reputation with reliable seal integrity verification",[],"VqjMrYS4-phDdQr15Z60QQSJA5u4UgsDJV2ZVCuDvPM",{"id":5522,"title":5523,"benefits":3,"body":5524,"brochureLink":5829,"category":310,"conveyorSpeed":5830,"description":5831,"detectionArea":5832,"detectionArea2":3,"extension":347,"head":5848,"howItWorks":3,"image":5856,"ipRating":363,"keyFeatures":5857,"lang":381,"maxLoad":5582,"meta":5870,"model":3,"navigation":384,"order":5871,"path":5872,"purpose":3,"seo":5873,"stem":5874,"tagline":5875,"variants":5876,"videos":5877,"weight":5705,"xrayPower":5593,"__hash__":5883},"solutions/en/solutions/sidemeki.md","SIDEMEKI™",{"type":9,"value":5525,"toc":5822},[5526,5529,5533,5537,5540,5543,5545,5776,5788,5790,5793,5796,5800,5805,5807,5815,5819],[17,5527,5528],{},"SIDEMEKI™ delivers the best value X-ray quality control for tall packages, both liquids and solid foods alike. This inspection system brings a new approach changing the existing standards towards true pack-for-pack traceability. Now, the benefits of primary packaging X-ray inspection is available for side-view applications, such as PET bottles and containers.",[1181,5530],{"title":5531,"video-id":5532},"Protect Your Food Brand with SIDEMEKI – Mekitec X-ray Inspections","B4pUqydTbnk",[12,5534,5536],{"id":5535},"sidemeki-x-ray-quality-control-for-tall-products","SIDEMEKI™ – X-Ray Quality Control for Tall Products",[17,5538,5539],{},"The SIDEMEKI™ system is designed for production lines where the food is in packages that are taller than wider, such as bottles, cartons, containers and cans. Ensuring smooth production flow is essential with these packaging types, setting a higher expectation for the design of the inspection equipment.",[17,5541,5542],{},"SIDEMEKI™ is the only quality control solution offering food producers a choice to select one or two X-ray generators based on the exact need for the product inspection. With tall products, this means that the system always has the needed inspection accuracy necessary for foreign object detection and specific quality functions, e.g. fill level and cap inspection. This equals the best value in the industry",[12,5544,32],{"id":31},[34,5546,5547,5555],{},[37,5548,5549],{},[40,5550,5551,5553],{},[43,5552],{},[43,5554],{},[48,5556,5557,5568,5576,5586,5594,5601,5608,5615,5621,5628,5635,5643,5650,5658,5667,5673,5680,5699,5706,5712,5725,5733,5744,5751,5758,5765],{},[40,5558,5559,5561],{},[53,5560,3291],{},[53,5562,5563,5564],{},"0.1 - 0.7m/s",[5565,5566,5567],"sup",{},"(1)",[40,5569,5570,5573],{},[53,5571,5572],{},"Conveyor motors",[53,5574,5575],{},"2 x motor roller 230VAC, IP69K",[40,5577,5578,5580],{},[53,5579,3302],{},[53,5581,5582,5583],{},"Max. 70kg",[5565,5584,5585],{},"(2)",[40,5587,5588,5591],{},[53,5589,5590],{},"X-ray generators",[53,5592,5593],{},"1 or 2 X-ray generators, 200W",[40,5595,5596,5598],{},[53,5597,3318],{},[53,5599,5600],{},"less than 1 µSv/h",[40,5602,5603,5605],{},[53,5604,94],{},[53,5606,5607],{},"1 or 2 detectors, linear scanner, resolution 0.4 mm",[40,5609,5610,5612],{},[53,5611,102],{},[53,5613,5614],{},"Mekitec X-ray inspection System SW",[40,5616,5617,5619],{},[53,5618,3338],{},[53,5620,3341],{},[40,5622,5623,5625],{},[53,5624,118],{},[53,5626,5627],{},"2 x USB, 1 x Ethernet",[40,5629,5630,5632],{},[53,5631,126],{},[53,5633,5634],{},"15” Color TFT LCD Screen",[40,5636,5637,5640],{},[53,5638,5639],{},"Operation",[53,5641,5642],{},"Temperature 0–35° C ambient",[40,5644,5645,5647],{},[53,5646,142],{},[53,5648,5649],{},"Optional 1000W air conditioner",[40,5651,5652,5655],{},[53,5653,5654],{},"Noise level",[53,5656,5657],{},"\u003C 81.3dB(A)",[40,5659,5660,5662],{},[53,5661,3372],{},[53,5663,363,5664],{},[5565,5665,5666],{},"(3)",[40,5668,5669,5671],{},[53,5670,3380],{},[53,5672,161],{},[40,5674,5675,5677],{},[53,5676,3388],{},[53,5678,5679],{},"110/240 VAC, 50-60Hz",[40,5681,5682,5685],{},[53,5683,5684],{},"Dimensions",[53,5686,5687,5688,5690,5691,5694,5696,5697],{},"Width: 3450mm",[60,5689],{},"Depth: 1325mm or 1625mm depending on the rejection bin",[5565,5692,5693],{},"(4)",[60,5695],{},"Height: 2360mm",[60,5698],{},[40,5700,5701,5703],{},[53,5702,182],{},[53,5704,5705],{},"830kg, with cooling unit 880kg",[40,5707,5708,5710],{},[53,5709,190],{},[53,5711,193],{},[40,5713,5714,5716],{},[53,5715,3416],{},[53,5717,5718,5719,5721,5722,5724],{},"1 rejecter: for foreign object detection and other quality functions like fill level and cap detection",[60,5720],{},"2 rejecters: 1st for foreign object detection, 2nd for other quality functions",[60,5723],{},"Set-up will be selected based on the application",[40,5726,5727,5730],{},[53,5728,5729],{},"Rejection confirmation",[53,5731,5732],{},"Available as an option",[40,5734,5735,5738],{},[53,5736,5737],{},"Rejection box",[53,5739,5740,5741,5743],{},"Option 1: 700mm depth, 330mm width",[60,5742],{},"Option 2: 400mm depth, 330mm width",[40,5745,5746,5748],{},[53,5747,3424],{},[53,5749,5750],{},"EU and FDA food use approved conveyor chain belt",[40,5752,5753,5755],{},[53,5754,3431],{},[53,5756,5757],{},"Meets EN 61010-02-091, FDA CFR 21 part 1020, 40",[40,5759,5760,5762],{},[53,5761,3439],{},[53,5763,5764],{},"Safety Circuit CAT 3, Performance Level PL d",[40,5766,5767,5770],{},[53,5768,5769],{},"In-feed/out-feed options",[53,5771,5772,5773,5775],{},"Option 1: end-feed",[60,5774],{},"Option 2: side-feed",[219,5777,5778,5779,5781,5782,5784,5785,5787],{},"\n(1) Higher conveyor speed is possible depending on the application.",[60,5780],{},"\n(2) Load must be evenly distributed on the conveyors.",[60,5783],{},"\n(3) Air intakes (IP54) and optional cooling unit (IP32) require the use of protective cleaning covers.",[60,5786],{},"\n(4) When equipped with cooling unit, the depth is 1600mm or 1900mm\n",[12,5789,228],{"id":227},[5791,5792],"sidemeki-detection-area-svg",{":data":232},[219,5794,5795],{},"\nInspected product must fit completely inside the detection area. Maximum product height is 270mm, maximum product width is 125mm without lead curtains and 155mm with them. Maximum product length is 215mm with one rejecter and 130mm with two rejecters.\n",[245,5797,5799],{"id":5798},"product-examples-w-x-h","Product Examples (W x H)",[17,5801,5802],{},[4088,5803],{"alt":4090,"src":5804},"/img/SIDEMEKI-examples-en.png",[272,5806],{},[17,5808,5809],{},[277,5810,279,5811,285,5813],{},[281,5812,284],{"href":283},[281,5814,289],{"href":288},[17,5816,5817,295],{},[277,5818,294],{},[17,5820,5821],{},"Copyright 2023 Mekitec Ltd. All rights reserved",{"title":300,"searchDepth":301,"depth":302,"links":5823},[5824,5825,5826],{"id":5535,"depth":301,"text":5536},{"id":31,"depth":301,"text":32},{"id":227,"depth":301,"text":228,"children":5827},[5828],{"id":5798,"depth":302,"text":5799},"/brochures/sidemeki-en.pdf","0.1-0.7 m/s","Advanced X-ray quality control solution designed specifically for tall packages in both liquid and solid food production lines.",[5833,5834,5836,5838,5840,5842,5844,5846],{"height":318,"width":336},{"height":5835,"width":3484},260,{"height":5837,"width":3481},248,{"height":5839,"width":333},237,{"height":5841,"width":3482},226,{"height":5843,"width":3485},215,{"height":5845,"width":330},205,{"height":3499,"width":5847},155,{"meta":5849},[5850,5851,5852,5853,5854],{"name":351,"content":1413},{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":361},{"property":1418,"content":5855},"https://www.youtube.com/embed/B4pUqydTbnk","/img/SIDEMEKI-1024px.webp",[5858,5861,5864,5867],{"name":5859,"description":5860,"icon":2328},"Two X-ray Configuration","Optional one or two X-ray generators tailored to your specific inspection requirements",{"name":5862,"description":5863,"icon":4143},"Tall Package Optimization","Specialized design for bottles, cartons, containers and cans where height exceeds width",{"name":5865,"description":5866,"icon":1853},"Pack-by-Pack Traceability","Complete traceability system ensuring quality control for each individual package",{"name":5868,"description":5869,"icon":1861},"Production Flow Integration","Engineered for seamless integration without disrupting production line efficiency",{},4,"/en/solutions/sidemeki",{"title":5523,"description":5831},"en/solutions/sidemeki","Superior X-ray inspection for tall packaging applications",[],[5878],{"video_id":5532,"thumbnail_loc":5879,"title":5880,"description":5881,"player_loc":5855,"publication_date":5882},"https://i.ytimg.com/vi/B4pUqydTbnk/hqdefault.jpg","Protect Your Food Brand with SIDEMEKI – Mekitec X-ray Inspection","With the SIDEMEKI X-ray inspection system, you are able to protect your brand and your consumers against subpar products. The system ensures that only the best-quality goods make their way to the stores by identifying under and overfilled packaging as well as open and missing lids. \n\nVisit www.mekitec.com/sidemeki to learn more.","2023-05-30T09:17:46Z","rf6MZSsbObHuTHDqqWwlj-XLf02IIAXSWdmx0yp7axo",{"id":5885,"title":5886,"benefits":3,"body":5887,"brochureLink":6133,"category":310,"conveyorSpeed":5934,"description":6134,"detectionArea":6135,"detectionArea2":6142,"extension":347,"head":6152,"howItWorks":3,"image":6159,"ipRating":6008,"keyFeatures":6160,"lang":381,"maxLoad":3,"meta":6174,"model":3,"navigation":384,"order":6175,"path":6176,"purpose":3,"seo":6177,"stem":6178,"tagline":5892,"variants":6179,"videos":3,"weight":6042,"xrayPower":5949,"__hash__":6187},"solutions/en/solutions/widemeki.md","WIDEMEKI",{"type":9,"value":5888,"toc":6124},[5889,5893,5896,5899,5901,6074,6079,6081,6085,6088,6092,6095,6097,6099,6102,6107,6109,6117,6121],[12,5890,5892],{"id":5891},"x-ray-quality-control-for-wide-products","X-Ray Quality Control for Wide Products",[17,5894,5895],{},"The WIDEMEKI X-ray inspection system is designed for food packages that are significantly wider than standard consumer packaged food products. The system provides bakers and other food production manufacturers an automated X-ray inspection at the best value in the industry.",[17,5897,5898],{},"The bakery industry has been one of the main focus areas when designing the system, since there are applications where the food products are extremely wide, such as pillow packs. What makes WIDEMEKI a unique inspection solution, is the combination of two parallel and partly overlapping X-ray images from two separate X-ray generator and detector pairs. This enables to have the distance between the parts to a minimum, which eliminates the need for high-power generator, reduces the system size, energy consumption, and improves the image quality and foreign object detection performance.",[12,5900,32],{"id":31},[34,5902,5903,5911],{},[37,5904,5905],{},[40,5906,5907,5909],{},[43,5908],{},[43,5910],{},[48,5912,5913,5920,5928,5935,5943,5950,5956,5962,5968,5974,5981,5988,5995,6002,6009,6015,6021,6028,6036,6043,6049,6056,6062,6068],{},[40,5914,5915,5917],{},[53,5916,3904],{},[53,5918,5919],{},"28.7\" x 4.7\" (730 x 120mm)",[40,5921,5922,5925],{},[53,5923,5924],{},"Max Product Size (W x H)",[53,5926,5927],{},"26.8\" x 2.6\" / 23.6\" x 4.7\" (680 x 65mm/600 x 120mm)",[40,5929,5930,5932],{},[53,5931,55],{},[53,5933,5934],{},"Up to 3.3 ft/s (1.0 m/s)",[40,5936,5937,5940],{},[53,5938,5939],{},"X-ray/Detector Quantity",[53,5941,5942],{},"2 X-ray generators and detectors paired",[40,5944,5945,5947],{},[53,5946,78],{},[53,5948,5949],{},"40-80 kV, 0.2-5.0 mA, 200W / each X-ray generator",[40,5951,5952,5954],{},[53,5953,86],{},[53,5955,89],{},[40,5957,5958,5960],{},[53,5959,94],{},[53,5961,3327],{},[40,5963,5964,5966],{},[53,5965,102],{},[53,5967,3600],{},[40,5969,5970,5972],{},[53,5971,110],{},[53,5973,113],{},[40,5975,5976,5978],{},[53,5977,118],{},[53,5979,5980],{},"6 x USB, 2 x Ethernet",[40,5982,5983,5985],{},[53,5984,126],{},[53,5986,5987],{},"15\" Touch Screen",[40,5989,5990,5992],{},[53,5991,134],{},[53,5993,5994],{},"32-95° F ambient (0-35° C)",[40,5996,5997,5999],{},[53,5998,142],{},[53,6000,6001],{},"Integrated AC*",[40,6003,6004,6006],{},[53,6005,150],{},[53,6007,6008],{},"System IP54, tunnel IP65",[40,6010,6011,6013],{},[53,6012,158],{},[53,6014,161],{},[40,6016,6017,6019],{},[53,6018,166],{},[53,6020,5679],{},[40,6022,6023,6025],{},[53,6024,174],{},[53,6026,6027],{},"55\" x 55\" x 77\" (1400 x 1400 x 1950mm)",[40,6029,6030,6033],{},[53,6031,6032],{},"Dimensions: Electrical Cabinet",[53,6034,6035],{},"12\" x 24\" x 51\" (300 x 600 x 1300mm)",[40,6037,6038,6040],{},[53,6039,182],{},[53,6041,6042],{},"1146 lbs + EA box 143 lbs (520kg + 65kg)",[40,6044,6045,6047],{},[53,6046,190],{},[53,6048,193],{},[40,6050,6051,6053],{},[53,6052,4589],{},[53,6054,6055],{},"1 or 2 rejectors",[40,6057,6058,6060],{},[53,6059,198],{},[53,6061,201],{},[40,6063,6064,6066],{},[53,6065,206],{},[53,6067,5757],{},[40,6069,6070,6072],{},[53,6071,214],{},[53,6073,5764],{},[17,6075,6076],{},[219,6077,6078],{},"* External circuit IP 34, Internal circuit IP 54. Requires the use of washing covers for air intake.",[12,6080,228],{"id":227},[245,6082,6084],{"id":6083},"height-setup-300-mm","Height setup (300 mm)",[6086,6087],"widemeki-detection-area-svg",{":data":232},[245,6089,6091],{"id":6090},"wide-setup-340-mm","Wide setup (340 mm)",[6086,6093],{":data":6094},"detectionArea2",[219,6096,235],{},[245,6098,5799],{"id":5798},[17,6100,6101],{},"The WIDEMEKI is designed for wide products and packaging, like pillow pack applications in the bakery industry.",[17,6103,6104],{},[4088,6105],{"alt":4090,"src":6106},"/img/widesmart-example-product.png",[272,6108],{},[17,6110,6111],{},[277,6112,279,6113,285,6115],{},[281,6114,284],{"href":283},[281,6116,289],{"href":288},[17,6118,6119,295],{},[277,6120,294],{},[17,6122,6123],{},"Copyright 2020 Mekitec Ltd. All rights reserved.",{"title":300,"searchDepth":301,"depth":302,"links":6125},[6126,6127,6128],{"id":5891,"depth":301,"text":5892},{"id":31,"depth":301,"text":32},{"id":227,"depth":301,"text":228,"children":6129},[6130,6131,6132],{"id":6083,"depth":302,"text":6084},{"id":6090,"depth":302,"text":6091},{"id":5798,"depth":302,"text":5799},"/brochures/widemeki-en.pdf","WIDEMEKI X-ray inspection system is designed for food packages that are  significantly wider than standard consumer packaged food products, providing  automated X-ray inspection at the best value in the industry.",[6136,6137,6138,6140],{"height":333,"width":337},{"height":3488,"width":340},{"height":3498,"width":6139},661,{"height":345,"width":6141},692,[6143,6146,6148,6150],{"height":6144,"width":6145},65,680,{"height":3495,"width":6147},693,{"height":342,"width":6149},709,{"height":345,"width":6151},732,{"meta":6153},[6154,6156,6157,6158],{"name":351,"content":6155},"wide product inspection, X-ray inspection, bakery industry, pillow pack, food safety, quality control, dual X-ray technology",{"name":354,"content":355},{"name":357,"content":358},{"name":360,"content":361},"/img/009-Wide-Meki.png",[6161,6164,6167,6171],{"name":6162,"description":6163,"icon":380},"Dual X-Ray Technology","Two parallel and partly overlapping X-ray images from separate generator and detector pairs",{"name":6165,"description":6166,"icon":2255},"Wide Product Capability","Designed specifically for wide products like pillow pack applications",{"name":6168,"description":6169,"icon":6170},"Energy Efficient","Eliminates need for high-power generator, reduces system size and energy consumption","fa6-solid:leaf",{"name":6172,"description":6173,"icon":823},"Superior Detection","Improved image quality and foreign object detection performance",{},7,"/en/solutions/widemeki",{"title":5886,"description":6134},"en/solutions/widemeki",[6180,6182,6183,6185],{"name":5886,"image":6181},"/img/008-Wide-Meki.png",{"name":5886,"image":6159},{"name":5886,"image":6184},"/img/010-Wide-Meki.png",{"name":5886,"image":6186},"/img/Wide-730_8-2020_2.png","hDqLUCx_9aAP8xbk-r0bJeuSrSPk-Qig-HfZziT7k6g",{"id":6189,"title":6190,"body":6191,"category":6768,"cover":6769,"cta":6773,"date":6775,"description":6776,"extension":347,"head":6777,"image":6784,"lang":381,"lastmod":6775,"meta":6788,"navigation":384,"path":6789,"seo":6790,"slug":6791,"stem":6792,"translations":6793,"videos":3,"__hash__":6797,"updatedAt":6798},"insights/en/insights/complete-critical-control-point-food-production.md","What Makes a Critical Control Point Complete?",{"type":9,"value":6192,"toc":6733},[6193,6199,6202,6207,6211,6235,6242,6246,6249,6260,6266,6272,6282,6285,6290,6294,6297,6301,6304,6307,6310,6314,6317,6320,6323,6327,6330,6333,6336,6340,6351,6362,6365,6370,6374,6377,6380,6383,6388,6392,6395,6399,6402,6405,6408,6417,6421,6424,6427,6430,6434,6437,6440,6444,6451,6454,6457,6460,6464,6467,6478,6481,6484,6487,6494,6498,6501,6504,6516,6520,6523,6537,6554,6557,6561,6565,6568,6572,6575,6579,6582,6586,6589,6593,6599,6603,6606,6610,6613,6617,6620,6624,6627,6631,6634,6638,6646,6651,6655,6726,6730],[17,6194,6195],{},[6196,6197,6198],"em",{},"Five questions every X-ray CCP has to answer, and why inspection only answers one.",[17,6200,6201],{},"A Critical Control Point (CCP) is a step in food production at which one or more control measures essential to control a significant food safety hazard are applied within a HACCP system. Installing an inspection machine at that step does not, by itself, make the CCP complete. A complete CCP can inspect the product under validated conditions, remove a suspect pack from the accepted product flow, confirm that the removal happened, show that the control still works, and produce the evidence when someone asks for it.",[17,6203,6204],{},[6196,6205,6206],{},"Mekitec develops and manufactures X-ray inspection systems and software for food producers worldwide. Since the first MEKI installation in 2011, our systems have been used across four continents and in more than 40 countries, and our AI-based X-ray image analysis is covered by a granted US patent. This article is written for the HACCP, quality and engineering teams who have to make an inspection step work as a CCP in practice.",[12,6208,6210],{"id":6209},"the-short-answer","The short answer",[253,6212,6213,6220,6223,6226,6232],{},[256,6214,6215,6216,6219],{},"A CCP is a ",[277,6217,6218],{},"process step",", not a machine. The hazard analysis decides which step qualifies.",[256,6221,6222],{},"Every CCP needs validated critical limits, monitoring, corrective actions, verification and records.",[256,6224,6225],{},"X-ray inspection can serve as a CCP for relevant physical hazards when that role is justified and validated for the actual product, package, hazard and line.",[256,6227,6228,6231],{},[277,6229,6230],{},"Detection is one action inside a CCP, not the whole CCP."," Four further questions decide whether the control is complete.",[256,6233,6234],{},"If the answer to any of the five questions below is \"probably\" or \"somewhere in a folder\", that is where the work is, with or without new equipment.",[17,6236,6237,6238,6241],{},"The international foundation is the Codex Alimentarius ",[6196,6239,6240],{},"General Principles of Food Hygiene (CXC 1-1969)",". The same core sequence appears in FDA HACCP guidance. In the European Union, Article 5 of Regulation (EC) No 852/2004 requires food businesses within its scope to put in place, implement and maintain permanent procedures based on HACCP principles.",[12,6243,6245],{"id":6244},"why-we-have-an-x-ray-machine-is-not-the-same-as-we-have-a-ccp","Why \"we have an X-ray machine\" is not the same as \"we have a CCP\"",[17,6247,6248],{},"On the HACCP flow diagram, an inspection CCP is one box. On the production floor it is a chain of events that has to complete every time, and a body of evidence that has to survive being asked about weeks later.",[17,6250,6251,6252,6255,6256,6259],{},"This is where capable food producers fall short. The issue is often not the technology itself, but a requirement scoped as ",[6196,6253,6254],{},"detection"," when it was actually ",[6196,6257,6258],{},"control plus proof",". Three patterns recur:",[17,6261,6262,6265],{},[277,6263,6264],{},"The response stops halfway."," The image decision is correct and the reject device actuates, but the pack does not leave the belt, or the bin is full, or nothing in the system records that the reject completed. Detection happened. Control cannot be demonstrated.",[17,6267,6268,6271],{},[277,6269,6270],{},"The control was proved once."," The system was validated at commissioning. Since then the product recipe changed, the film supplier changed or the line speed was raised for a seasonal run. Nobody documented whether the change could affect food-safety performance or whether revalidation was needed.",[17,6273,6274,6277,6278,6281],{},[277,6275,6276],{},"The evidence is scattered."," A paper test log at the line, a spreadsheet in the quality office, an event list inside the machine. Each is defensible alone. Together they turn an ordinary request, ",[6196,6279,6280],{},"show me every CCP test and reject event for this product on this shift",", into a research task performed under audit pressure.",[17,6283,6284],{},"None of the three is a detection problem. All three are completeness problems, and they are what the five questions below are designed to expose.",[17,6286,6287],{},[4088,6288],{"alt":300,"src":6289},"https://mekitec.com/img/ccp-detection-gap-failure-patterns.png",[12,6291,6293],{"id":6292},"the-five-questions","The five questions",[17,6295,6296],{},"This is Mekitec's practical review framework for an X-ray CCP. It is a way to interrogate an existing control, not a restatement of the Codex HACCP principles and not a substitute for the producer's hazard analysis.",[245,6298,6300],{"id":6299},"question-1-was-every-in-scope-pack-inspected-under-validated-conditions","Question 1: Was every in-scope pack inspected under validated conditions?",[17,6302,6303],{},"The requirement is not \"the machine was switched on\". It is that each product covered by the CCP passed through an operating inspection system, presented the way the validation assumed it would be presented.",[17,6305,6306],{},"The conditions that make an inspection result meaningful are specific: the approved inspection program, product orientation and spacing, line speed, the packaging format actually running, and the settings the validation was performed with. FDA's juice guidance illustrates the expectation with a sector example in which every container is subjected to detection continuously and the device's correct operation is checked at the start of each production day.",[17,6308,6309],{},"Where this fails in practice: product presented outside validated conditions, a recipe running on settings nobody approved, or product bypassing the inspection point during a changeover.",[245,6311,6313],{"id":6312},"question-2-did-the-suspect-pack-actually-leave-the-accepted-product-flow","Question 2: Did the suspect pack actually leave the accepted product flow?",[17,6315,6316],{},"A detection decision is information. It becomes control only when the physical product is removed and kept removed.",[17,6318,6319],{},"That means a reject mechanism that works reliably at real line conditions, not only at test-bench conditions. It also means a controlled destination for the rejected pack, so it cannot re-enter the accepted flow before an authorised person has evaluated it and decided its disposition.",[17,6321,6322],{},"Where this fails in practice: marginal reject timing at higher line speeds, a shared or unsecured reject area, or a full bin that quietly stops isolating anything.",[245,6324,6326],{"id":6325},"question-3-can-you-prove-it-left","Question 3: Can you prove it left?",[17,6328,6329],{},"This is the question most often answered with a shrug. Without reject confirmation or equivalent independent evidence, the machine record may show only that a reject was commanded, not that the pack reached the intended controlled reject path.",[17,6331,6332],{},"A properly configured reject-confirmation function closes a specific evidence gap by recording that the monitored completion point in the reject sequence was reached. What it proves depends on sensor placement and logic. It does not replace control of the reject destination, product disposition or the site's defined response to a failed rejection.",[17,6334,6335],{},"Where this fails in practice: reject events logged as \"actuated\" with no outcome evidence, and no defined action when confirmation fails.",[245,6337,6339],{"id":6338},"question-4-do-you-know-the-ccp-still-works-and-when-it-was-last-checked","Question 4: Do you know the CCP still works, and when it was last checked?",[17,6341,6342,6343,6346,6347,6350],{},"Validation establishes that a control measure is capable of achieving the intended hazard-control outcome under defined conditions. Monitoring assesses whether the CCP is under control during production. Verification confirms that the HACCP procedures are followed and remain effective. The distinction matters, even though factory language varies: some sites call a scheduled test-piece challenge a ",[6196,6344,6345],{},"validation check"," or ",[6196,6348,6349],{},"validation test",".",[17,6352,6353,6354,6357,6358,6361],{},"In this article, ",[277,6355,6356],{},"application validation"," means the broader capability study, while a ",[277,6359,6360],{},"routine CCP performance check"," means the scheduled operational challenge. Depending on the site's HACCP plan, that check may support monitoring or verification. The written procedure should define what is tested, how often, by whom, where the result is recorded and what happens after a failure.",[17,6363,6364],{},"Where this fails in practice: a handwritten test log with gaps nobody noticed until the audit, checks that continue on schedule after a relevant change or unexplained failure that should have triggered a documented review and, where necessary, revalidation, and test records that cannot be tied to the production they were supposed to cover.",[17,6366,6367],{},[4088,6368],{"alt":300,"src":6369},"https://mekitec.com/img/ccp-validation-monitoring-verification.png",[245,6371,6373],{"id":6372},"question-5-can-you-produce-the-evidence-in-minutes-not-days","Question 5: Can you produce the evidence in minutes, not days?",[17,6375,6376],{},"Records are not administration at a CCP. They are the mechanism by which the producer demonstrates that the control worked. If the evidence exists but cannot be retrieved, assembled and reviewed, its practical value during an audit or an investigation is limited.",[17,6378,6379],{},"A useful test takes about one hour. Pick a recent production period and ask the team to retrieve the complete CCP evidence chain for it: monitoring records, performance checks, reject events, any deviations and corrective actions, verification and record review. Time it. Retrieval difficulty is itself a finding.",[17,6381,6382],{},"Where this fails in practice: three systems of record that do not share a key, machine event lists that cannot be filtered the way the question was asked, and reviews that were performed but never recorded as performed.",[17,6384,6385],{},[4088,6386],{"alt":300,"src":6387},"https://mekitec.com/img/ccp-evidence-retrieval-test.png",[245,6389,6391],{"id":6390},"the-five-questions-against-the-haccp-requirements","The five questions against the HACCP requirements",[17,6393,6394],{},"Every row stays with the food producer. Equipment can perform actions and capture evidence inside these rows; it cannot own them.",[12,6396,6398],{"id":6397},"can-x-ray-inspection-be-a-critical-control-point","Can X-ray inspection be a Critical Control Point?",[17,6400,6401],{},"Yes, when the hazard analysis determines that a relevant physical hazard is significant and that X-ray inspection at that step is essential to control it. It is not automatically a CCP because the equipment stands near the end of the line.",[17,6403,6404],{},"X-ray is not automatically the best technology for every product or line. A metal detector may be the right control when the target hazard is metal and product or packaging effects can be managed. However, metal detection is limited to metal, while a validated X-ray application may also detect glass, stone, bone, dense plastic and other sufficiently dense materials. X-ray can also remain viable where conductive packaging, moisture, salt or a large detector aperture restrict metal-detector sensitivity.",[17,6406,6407],{},"The practical comparison is application-specific:",[17,6409,6410,6411,6350],{},"None of this makes X-ray the default. Detectability depends on the foreign object's material, size, shape and orientation, as well as the product, package, line speed and configuration. FDA guidance itself reaches different conclusions for glass control in juice and fish applications, illustrating why the technology must be selected and validated for the actual use case. For a fuller technology comparison, see Mekitec's guide to ",[281,6412,6416],{"href":6413,"rel":6414},"https://www.mekitec.com/blog/x-ray-food-inspection-vs-metal-detection-technology",[6415],"nofollow","X-ray inspection and metal detection",[12,6418,6420],{"id":6419},"what-should-an-x-ray-ccp-validation-protocol-include","What should an X-ray CCP validation protocol include?",[17,6422,6423],{},"Within the broader validation of the HACCP plan, an X-ray CCP application validation should demonstrate that the complete detection-and-rejection application is capable of controlling the defined physical hazard for a specific product, package, line and operating range. One successful test-piece pass is not enough.",[17,6425,6426],{},"A defensible protocol defines the hazard and intended outcome, the product and package, operating conditions, inspection settings, reject configuration, test pieces, responsibilities and acceptance criteria before testing begins. The study then challenges both detection and successful removal using representative product under actual or appropriately simulated production conditions. Its record preserves the method, settings, results, deviations, limitations, conclusions and authorised approval.",[17,6428,6429],{},"Some producers also use protocol-defined measures such as probability of detection (POD) and false reject rate (FRR). These methods and thresholds must be justified for the application, not copied from another line. Relevant changes or unexplained failures should trigger documented review and, where necessary, revalidation. The detailed study design belongs in the validation protocol rather than in a general article.",[12,6431,6433],{"id":6432},"where-the-five-answers-come-from-on-a-production-line","Where the five answers come from on a production line",[17,6435,6436],{},"The five questions are answerable with almost any equipment combination, given enough integration work, procedure and manual record-keeping. The practical question for a producer is how much of that work has to be built, and how much arrives already connected.",[17,6438,6439],{},"The following describes how Mekitec's systems address the five questions. None of it replaces the producer's HACCP plan; all of it exists to make that plan executable and demonstrable on a real line.",[245,6441,6443],{"id":6442},"questions-1-3-meki-one-keeps-the-physical-chain-inside-one-system","Questions 1-3: MEKI ONE keeps the physical chain inside one system",[17,6445,6446,6450],{},[281,6447,4156],{"href":6448,"rel":6449},"https://www.mekitec.com/solutions/mekione",[6415]," is a compact X-ray inspection system for primary packaged food products, built so that the inspection-and-response chain does not have to be assembled from separate suppliers.",[17,6452,6453],{},"Current public product information lists complete reject confirmation as an option rather than a standard feature, so the supplied reject and confirmation configuration should be confirmed for each application.",[17,6455,6456],{},"The integration consequence is the part that changes project scope. An X-ray CCP assembled from parts is five things to specify, interface, commission, validate and maintain: the detector, the rejector, the reject destination, the confirmation and the reporting. As one system it is a single configuration to validate, one set of operator instructions and one supplier relationship when something in the reject sequence needs attention.",[17,6458,6459],{},"At 1200/1280 x 715 x 2000 mm, MEKI ONE's compact, single-phase format can reduce integration demands and may fit into existing packaging lines without a separate rejector project. Line layout, product dimensions and weight, throughput and site conditions must still be confirmed for the application.",[245,6461,6463],{"id":6462},"question-4-meki-ai-validation-mode-digitises-an-essential-part-of-ongoing-ccp-control","Question 4: MEKI AI Validation Mode digitises an essential part of ongoing CCP control",[17,6465,6466],{},"The weakest link in question 4 is usually the test record, not the test. A check performed correctly and written on a clipboard becomes evidence only if the paper survives, is legible, is attributable and is reviewed.",[17,6468,6469,6470,6473,6474,6477],{},"MEKI AI's ",[277,6471,6472],{},"Validation Mode"," does not perform complete application validation on its own. It digitises an essential operational part of the CCP lifecycle: the site-defined routine performance checks used to show that the validated configuration continues to operate as expected. Some factories call these ",[6196,6475,6476],{},"validation checks",". Depending on the site's HACCP plan, their records may support monitoring or verification.",[17,6479,6480],{},"Validation Mode can trigger reminders at production start, production end, after a set time or after a set number of products; use visual and audible alerts; require check completion; and record who performed the check, when, with which test card and with what result. If a required check fails, inspection stops and the system remains locked until a user with Quality, Admin or Service credentials clears the condition. The site's procedure still governs affected product and release decisions.",[17,6482,6483],{},"This is the boundary: application validation establishes capability; Validation Mode helps make the recurring check controlled, attributable and retrievable. It supports the validated CCP but does not replace its validation protocol, acceptance criteria or approval.",[17,6485,6486],{},"MEKI AI also addresses false rejections. Mekitec's published figures indicate up to 15% better identification of low-density foreign objects and up to 20% less unnecessary product waste. Actual results depend on the application, production volume and current rejection rate; the commercial model behind these figures is better explored as a separate business-case topic.",[17,6488,6489,6493],{},[281,6490,3600],{"href":6491,"rel":6492},"https://www.mekitec.com/solutions/mekiai",[6415]," is available with Mekitec inspection systems as separately licensed software.",[245,6495,6497],{"id":6496},"question-5-meki-analytics-turns-events-into-retrievable-evidence","Question 5: MEKI Analytics turns events into retrievable evidence",[17,6499,6500],{},"MEKI Analytics gives quality teams one place to review X-ray CCP activity across connected lines and see whether the connected systems recorded the expected in-scope checks and events for the correct line, product and time window. It centralises production data, keeps time-stamped inspection images and events available for review, and supports monitoring, review and reporting without manual compilation. This helps QA identify missing evidence, investigate deviations and prepare CCP or audit documentation for a specific production period. It also supports production traceability, including narrowing a recall review to the period and product that may actually be affected.",[17,6502,6503],{},"Instead of assembling a paper log, spreadsheet and machine event list, QA can select a connected line and time period and review the available evidence from one place. This shows whether the expected in-scope machine records are present for that production window; it does not establish that every HACCP activity outside the connected systems was completed. The data can also reveal rejection patterns for further investigation.",[1358,6505,6506],{},[17,6507,6508,6511,6512,6350],{},[277,6509,6510],{},"The boundary, stated plainly."," MEKI ONE, MEKI AI and MEKI Analytics do not determine whether a production step is a CCP and do not replace the producer's HACCP plan. The producer remains responsible for the hazard analysis, CCP decision, critical limits, validation, monitoring and verification procedures, corrective actions, training and required records. Detection performance and the appropriate configuration must be established through application-specific testing. Current product information is on the ",[281,6513,6515],{"href":6448,"rel":6514},[6415],"MEKI ONE product page",[12,6517,6519],{"id":6518},"test-your-own-line-before-you-change-anything","Test your own line before you change anything",[17,6521,6522],{},"The third answer to an incomplete CCP is not a product. It is knowing which of the five questions your line currently cannot answer.",[17,6524,6525,6526,285,6529,6532,6533,6536],{},"Review each question honestly as ",[277,6527,6528],{},"Yes",[277,6530,6531],{},"Partly",", or ",[277,6534,6535],{},"No"," for one product on one line:",[1343,6538,6539,6542,6545,6548,6551],{},[256,6540,6541],{},"Every in-scope pack is inspected under conditions matching the approved validation.",[256,6543,6544],{},"A suspect pack is removed from the accepted flow and stays controlled until an authorised person dispositions it.",[256,6546,6547],{},"Completion of the reject action is confirmed, and a failed confirmation triggers a defined response.",[256,6549,6550],{},"A defined CCP performance check runs at a justified frequency, its results are recorded, and relevant changes or unexplained failures trigger documented review and, where necessary, revalidation.",[256,6552,6553],{},"The complete CCP evidence chain for a selected shift can be retrieved, reviewed and shown in minutes.",[17,6555,6556],{},"Any \"Partly\" or \"No\" becomes an action with an owner and a date. That is the value of the exercise.",[12,6558,6560],{"id":6559},"frequently-asked-questions","Frequently asked questions",[245,6562,6564],{"id":6563},"is-an-x-ray-inspection-machine-automatically-a-ccp","Is an X-ray inspection machine automatically a CCP?",[17,6566,6567],{},"No. A CCP is a process step selected through hazard analysis. X-ray equipment can provide the control measure at that step, but installing the machine does not make the step a CCP.",[245,6569,6571],{"id":6570},"what-makes-a-critical-control-point-complete","What makes a Critical Control Point complete?",[17,6573,6574],{},"A complete CCP applies a validated control measure to every in-scope product, removes and controls affected product when a limit is not met, confirms that the response occurred, is checked on a justified schedule to show it still works, and produces retrievable records that let a competent reviewer reconstruct what happened.",[245,6576,6578],{"id":6577},"is-detecting-a-contaminant-enough-to-complete-the-ccp-response","Is detecting a contaminant enough to complete the CCP response?",[17,6580,6581],{},"No. The process must also control affected product and follow the documented response. In an automated X-ray workflow, rejection, isolation, confirmation and reporting support that response; the site's corrective-action procedure governs it.",[245,6583,6585],{"id":6584},"what-is-the-difference-between-ccp-validation-monitoring-and-verification","What is the difference between CCP validation, monitoring and verification?",[17,6587,6588],{},"Validation establishes, before implementation where possible, that a control measure and its critical limits are capable of achieving the intended hazard-control outcome under defined conditions. Monitoring is the scheduled observation or measurement used to assess whether the CCP is under control during production. Verification uses activities in addition to monitoring, such as record review, observation, audits and calibration or accuracy checks where applicable, to confirm that the HACCP procedures are followed and remain effective.",[245,6590,6592],{"id":6591},"is-meki-ai-validation-mode-the-same-as-x-ray-ccp-application-validation","Is MEKI AI Validation Mode the same as X-ray CCP application validation?",[17,6594,6595,6596,6598],{},"No. Application validation demonstrates that the complete detection-and-rejection control measure is capable of achieving the defined outcome under specified conditions. Validation Mode supports an essential operational layer by scheduling, enforcing and recording the site's routine CCP performance checks. Some factories call these ",[6196,6597,6476],{},", but they do not replace the broader application validation.",[245,6600,6602],{"id":6601},"does-reject-confirmation-count-as-haccp-verification","Does reject confirmation count as HACCP verification?",[17,6604,6605],{},"No. Reject confirmation provides evidence that the monitored point in the configured reject sequence was reached; its evidential scope depends on the supplied sensor placement and logic. HACCP verification is broader and includes record review, observation, audits and periodic reassessment of the system.",[245,6607,6609],{"id":6608},"how-often-should-an-x-ray-ccp-be-tested","How often should an X-ray CCP be tested?",[17,6611,6612],{},"There is no universal frequency. It must be established for the specific HACCP plan and the applicable regulatory, customer and technical requirements. Frequencies quoted in one sector's guidance should not be copied without confirming they apply.",[245,6614,6616],{"id":6615},"what-happens-when-an-x-ray-ccp-loses-control","What happens when an X-ray CCP loses control?",[17,6618,6619],{},"The predefined corrective-action procedure should restore process control, identify and segregate potentially affected product, determine safe disposition, investigate the cause where possible, and document the decisions and actions.",[245,6621,6623],{"id":6622},"can-meki-one-operate-as-part-of-a-ccp","Can MEKI ONE operate as part of a CCP?",[17,6625,6626],{},"MEKI ONE can support the equipment layer of an X-ray CCP through X-ray inspection, integrated automatic rejection, an integrated reject bin, configured reject confirmation and system reporting. Current public product information lists complete reject confirmation as an option, so the exact supplied configuration must be confirmed. The producer determines and validates the CCP for its own hazard, product and process.",[245,6628,6630],{"id":6629},"can-the-system-produce-my-ccp-records-automatically","Can the system produce my CCP records automatically?",[17,6632,6633],{},"It can capture and report the events and checks it performs. MEKI AI Validation Mode schedules and records routine CCP performance checks inside the inspection system. MEKI Analytics centralises X-ray production data so quality teams can monitor connected lines, review evidence for a defined line and time period, and prepare CCP or audit documentation. The complete record set required by a HACCP plan is wider than any inspection system, and the producer decides which records are required, who reviews them and how long they are retained.",[12,6635,6637],{"id":6636},"next-step","Next step",[17,6639,6640,6645],{},[281,6641,6644],{"href":6642,"rel":6643},"https://www2.mekitec.com/l/568492/2026-08-17/3zzm56p",[6415],"Contact Mekitec"," to arrange an application review for a specific product and package.",[17,6647,6648],{},[6196,6649,6650],{},"Coming next: the X-Ray CCP Readiness Guide and Checklist will turn these five questions into a practical review your HACCP, quality and production teams can complete together.",[12,6652,6654],{"id":6653},"authoritative-sources","Authoritative sources",[1343,6656,6657,6666,6673,6681,6689,6696,6703,6710,6717,6723],{},[256,6658,6659,6660,6665],{},"Codex Alimentarius Commission. ",[281,6661,6664],{"href":6662,"rel":6663},"https://www.fao.org/fao-who-codexalimentarius/sh-proxy/en/?lnk=1&url=https%3A%2F%2Fworkspace.fao.org%2Fsites%2Fcodex%2FStandards%2FCXC+1-1969%2FCXC_001e.pdf",[6415],"General Principles of Food Hygiene, CXC 1-1969",". Revised 2022.",[256,6667,6659,6668,6350],{},[281,6669,6672],{"href":6670,"rel":6671},"https://www.fao.org/fao-who-codexalimentarius/sh-proxy/en/?lnk=1&url=https%3A%2F%2Fworkspace.fao.org%2Fsites%2Fcodex%2FStandards%2FCXG+69-2008%2FCXG_069e.pdf",[6415],"Guidelines for the Validation of Food Safety Control Measures, CXG 69-2008",[256,6674,6675,6676,6350],{},"U.S. Food and Drug Administration. ",[281,6677,6680],{"href":6678,"rel":6679},"https://www.fda.gov/food/hazard-analysis-critical-control-point-haccp/haccp-principles-application-guidelines",[6415],"HACCP Principles & Application Guidelines",[256,6682,6683,6684,6350],{},"European Parliament and Council. ",[281,6685,6688],{"href":6686,"rel":6687},"https://eur-lex.europa.eu/legal-content/EN/ALL/?uri=celex%3A32004R0852R%2801%29",[6415],"Regulation (EC) No 852/2004, Article 5",[256,6690,6675,6691,6350],{},[281,6692,6695],{"href":6693,"rel":6694},"https://www.fda.gov/regulatory-information/search-fda-guidance-documents/guidance-industry-juice-hazard-analysis-critical-control-point-hazards-and-controls-guidance-first",[6415],"Juice HACCP Hazards and Controls Guidance: Physical Hazards",[256,6697,6675,6698,6350],{},[281,6699,6702],{"href":6700,"rel":6701},"https://www.fda.gov/media/80348/download",[6415],"Fish and Fishery Products Hazards and Controls Guidance, Chapter 21: Glass Inclusion",[256,6704,6705,6706,6350],{},"Mekitec. ",[281,6707,6709],{"href":6448,"rel":6708},[6415],"MEKI ONE X-ray inspection system",[256,6711,6705,6712,6350],{},[281,6713,6716],{"href":6714,"rel":6715},"https://www.mekitec.com/en/solutions/mekiai",[6415],"MEKI Assurance Intelligence (MEKI AI)",[256,6718,6705,6719,6350],{},[281,6720,6722],{"href":6413,"rel":6721},[6415],"X-ray vs Metal Detection in Food Safety",[256,6724,6725],{},"Mekitec. MEKI Analytics.",[12,6727,6729],{"id":6728},"disclaimer","Disclaimer",[17,6731,6732],{},"This article is for general educational purposes only. It does not replace product- and process-specific hazard analysis, validation, applicable legal advice, certification requirements or the food producer's HACCP plan. It does not constitute certification or guarantee compliance, audit acceptance or suitability for a particular application.",{"title":300,"searchDepth":301,"depth":302,"links":6734},[6735,6736,6737,6745,6746,6747,6752,6753,6765,6766,6767],{"id":6209,"depth":301,"text":6210},{"id":6244,"depth":301,"text":6245},{"id":6292,"depth":301,"text":6293,"children":6738},[6739,6740,6741,6742,6743,6744],{"id":6299,"depth":302,"text":6300},{"id":6312,"depth":302,"text":6313},{"id":6325,"depth":302,"text":6326},{"id":6338,"depth":302,"text":6339},{"id":6372,"depth":302,"text":6373},{"id":6390,"depth":302,"text":6391},{"id":6397,"depth":301,"text":6398},{"id":6419,"depth":301,"text":6420},{"id":6432,"depth":301,"text":6433,"children":6748},[6749,6750,6751],{"id":6442,"depth":302,"text":6443},{"id":6462,"depth":302,"text":6463},{"id":6496,"depth":302,"text":6497},{"id":6518,"depth":301,"text":6519},{"id":6559,"depth":301,"text":6560,"children":6754},[6755,6756,6757,6758,6759,6760,6761,6762,6763,6764],{"id":6563,"depth":302,"text":6564},{"id":6570,"depth":302,"text":6571},{"id":6577,"depth":302,"text":6578},{"id":6584,"depth":302,"text":6585},{"id":6591,"depth":302,"text":6592},{"id":6601,"depth":302,"text":6602},{"id":6608,"depth":302,"text":6609},{"id":6615,"depth":302,"text":6616},{"id":6622,"depth":302,"text":6623},{"id":6629,"depth":302,"text":6630},{"id":6636,"depth":301,"text":6637},{"id":6653,"depth":301,"text":6654},{"id":6728,"depth":301,"text":6729},"qa-compliance-guides",{"src":6770,"alt":6771,"srcset":6772},"/img/complete-critical-control-point-card-1200x600.webp","Inspection answers only the first of the five questions a complete Critical Control Point must answer",[],{"text":6774,"link":6642},"Request an application review","2026-08-18T08:51:44.696Z","Learn the five questions a complete Critical Control Point must answer, from validated inspection and rejection to monitoring, verification and records.",{"meta":6778},[6779,6781,6782,6783],{"name":351,"content":6780},"critical control point, CCP requirements, critical control point requirements food production, HACCP critical control point, X-ray inspection CCP, X-ray CCP validation, CCP monitoring, CCP verification, reject confirmation CCP, CCP audit evidence, food safety inspection, MEKI ONE, MEKI AI, MEKI Analytics",{"name":357,"content":358},{"name":360,"content":816},{"name":354,"content":355},{"src":6785,"alt":6786,"srcset":6787},"/img/complete-critical-control-point-article-image-1600x900.webp","Five questions a complete X-ray Critical Control Point must answer: inspection, removal, proof, performance and evidence.",[],{},"/en/insights/complete-critical-control-point-food-production",{"title":6190,"description":6776},"complete-critical-control-point-food-production","en/insights/complete-critical-control-point-food-production",[6794],{"lang":6795,"slug":6796},"es","punto-control-critico-completo","O7URyShzrxkVU7fSYegnU2U3RCf3oafvYSK-xKDGItc","2026-08-21T21:58:05.020Z"]