Counter & Filling Inspection
Ensure perfect piece count and filling consistency in every package
Perfect Count, Every Time
In food production, customers expect exactly what they pay for. Whether it's cookies in a package, pieces in a snack mix, or filling consistency across products, accurate counting and filling verification are critical for customer satisfaction and brand reputation.
Counter & Filling Inspection technology transforms your X-ray inspection system into a precision counting and filling verification solution that works even when pieces overlap or touch—a common challenge in packaged food products.
The Challenge of Overlapping Products
Traditional counting methods struggle when products overlap, stack, or touch each other within packaging. This leads to:
- Inaccurate counts that result in customer complaints
- Over-filling that increases production costs
- Under-filling that damages brand reputation
- Manual inspection requirements that slow production
Time-consuming visual checks with human error potential and production line slowdowns
Simple counting fails when pieces overlap or vary in size, leading to inaccurate results
AI-powered analysis accurately counts and verifies filling even with complex product arrangements
How It Works: Intelligence Behind Accuracy
Our Counter & Filling Inspection leverages cutting-edge artificial intelligence technologies, combining computer vision, machine learning, and deep learning algorithms to deliver unmatched counting and filling verification accuracy.
Advanced AI-Powered Analysis
The system employs sophisticated artificial intelligence to:
- Analyze product characteristics and identify individual pieces within complex arrangements
- Learn from production patterns to continuously improve counting accuracy
- Distinguish between valid products and defects with superior precision
Intelligent Recognition Technology
When pieces overlap, touch, or create challenging counting scenarios, our algorithms:
- Process complex visual information that traditional systems cannot handle
- Separate and identify individual items using advanced pattern recognition
- Maintain consistent accuracy across different product types and packaging conditions
- Deliver reliable results regardless of product orientation or arrangement complexity
Through continuous learning and adaptation, the system becomes more accurate over time, ensuring your quality standards are consistently met while reducing false rejections and operational costs.
Real-World Applications
Count cookies, crackers, and pastries accurately, even when they stack or overlap during packaging
Verify the right mix of different components and total piece count in variety snack packages
Integration Benefits
Counter & Filling Inspection works seamlessly with existing MEKI systems:
Enhanced by artificial intelligence algorithms for superior accuracy in complex counting scenarios
Complete traceability of count verification data for quality documentation and trend analysis
Quality Standards You Can Trust
Counter & Filling Inspection helps maintain:
- Consistent customer experience with accurate product counts
- Brand protection through reliable quality verification
- Cost control by eliminating both over and under-packing
- Regulatory compliance with documented counting verification
- Production efficiency through automated quality control
Investment That Pays for Itself
Consider the impact on a production line processing 100,000 units daily:
- Reduced customer complaints: 90% reduction in count-related issues
- Eliminated over-packing: $5,000-15,000 monthly savings in excess product
- Labor efficiency: Eliminates need for manual counting verification
- Brand protection: Maintains customer trust and loyalty
Ready to Ensure Perfect Counts?
Transform your quality control with Counter & Filling Inspection technology that guarantees every package contains exactly what your customers expect.
Contact Mekitec for a Consultation
Disclaimer: All information is provided for information purposes only and shall not be considered as assured characteristics. The information and technical data presented in this document are subject to change. Customers should obtain and verify the latest relevant information before placing orders.
Copyright 2026 Mekitec Ltd. All rights reserved
Key Features
Accurate Piece Counting
Precisely count individual pieces even when they overlap or touch within packaging
Filling Verification
Ensure consistent filling levels meet your quality standards across all products
Smart Separation Technology
Advanced algorithms separate touching pieces for accurate individual counting
Quality Consistency
Maintain brand trust by delivering the exact product count customers expect