BIGMEKI food X-ray inspection system for large packages and trays

BIGMEKI is Mekitec’s 500 W food X-ray inspection system for large primary packages, secondary packaging and trays, using MEKI AI X-ray Inspection Software and one of two coupled load-and-speed options.
  • X-ray power 40–150 kV, maximum 500 W
  • Maximum product length 600 mm and height-dependent product fit
  • Maximum 30 kg at 0.23–0.44 m/s or maximum 60 kg at 0.14–0.22 m/s
  • MEKI AI X-ray Inspection Software
BIGMEKI

What is BIGMEKI?

BIGMEKI is a 500 W food X-ray inspection system manufactured by Mekitec for large primary packages, secondary packaging, large trays and other oversized packaged foods. Its two published conveyor configurations couple the permitted load and speed.

Detection performance is application-specific. Mekitec confirms it by testing the actual food, package, target foreign materials, line conditions and reject configuration.

X-Ray Inspection System for Large Products

The BIGMEKI quality control system uses X-ray image processing together with MEKI AI X-ray Inspection Software. It combines the MIDMEKI platform with a substantially larger detection area for inspecting larger packages, including secondary packaging and oversized primary packages.

BIGMEKI is designed for the inspection of large-scale products. As with other Mekitec X-ray systems, high moisture content, elevated salt levels, and a variety of packaging materials (including metal and aluminum) are not a problem for the inspection.

Food X-ray inspection and quality-control functions

Foreign-object detection

The system creates an X-ray image and can be configured to detect foreign objects made of materials that create sufficient X-ray contrast, including metal, stone, glass, calcified bone and some dense plastics. Detectability depends on the object's material, size, shape, orientation and location as well as the food, package and line conditions.

MEKI AI quality checks

With MEKI AI X-ray Inspection Software, relevant quality checks will include counting and filling, missing or excess product, seal inspection, clip inspection, cavern detection and organic-material detection. Fill-level and cap inspection are used where the product and package geometry make those functions relevant.

Explore MEKI Assurance Intelligence inspection functions

How it works

A large package or tray enters the inspection zone on the selected conveyor option. The 500 W system and MEKI AI evaluate the approved criteria, and the configured line control uses the result for the application-specific reject process.

Technical Specifications

Detection area695 x 300 mm scanned area
Not a usable product rectangle — maximum product width is height-dependent; see the detection envelope below.
Maximum product length600 mm; also defined by the selected rejection box and product features. For longer products, contact Mekitec.
Conveyor SpeedOption 1: 0.23-0.44 m/s
Option 2: 0.14-0.22 m/s
Conveyor Load CapacityOption 1: max. 30 kg
Option 2: max. 60 kg
X-ray Power40-150 kV, 1-10 mA, max 500 W
X-ray LeakageLess than 1 µSv/h
DetectorLinear scanner, resolution 0.4mm
SoftwareMekitec X-Ray Inspection System SW
Operating SystemWindows 11
ConnectivityUSB, Ethernet
HMI15" Color TFT LCD Screen
Operation Temperature0-35°C ambient
CoolingOptional cooling system¹
IP RatingIP65²
Relative Humidity30-85%, non-condensing
System Power Supply110/240 VAC, 50-60 Hz
Dimensions (W x D x H)1600 mm x 1100/1373 mm x 2205 mm
Weight700 kg
MaterialStainless steel, brushed
System ConveyorEU and FDA food use approved conveyor belt
Radiation ProtectionEN 61010-02-091, FDA CFR 21 part 1020, 40
Safety SystemSafety circuit CAT 3, Performance Level PL d
  • ¹ External circuit IP34, internal circuit IP54.
  • ² Requires the use of washing covers for air intake.

Specifications are based on the current published product data. Mekitec confirms the final configuration for each application.

Detection Area

3003902704202404502104801805101505401205709060060630306600695WidthHeight
Maximum detection area based on product height (mm)

Maximum product width changes with product height. The complete product must fit inside the envelope.

Maximum product width is 695 mm at 0 mm height and narrows to 390 mm at the maximum height of 300 mm.

View exact detection-envelope data
View exact detection-envelope data
Product height (mm)Maximum product width (mm)
300390
270420
240450
210480
180510
150540
120570
90600
60630
30660
0695

Product Applications

BIGMEKI is especially suitable for the inspection of:

  • Large packaged products
  • Secondary packaging
  • Oversized primary packages
  • Trays with several products
  • Large-scale food items

Questions and answers

What are BIGMEKI’s published load and speed options?

Option 1 supports a maximum 30 kg at 0.23–0.44 m/s. Option 2 supports a maximum 60 kg at 0.14–0.22 m/s. The load and speed values must remain coupled.

What is BIGMEKI’s maximum product length?

The published maximum product length is 600 mm. The full product must also fit the height-dependent envelope and the selected conveyor option.


Mekitec Oy, info@mekitec.com, www.mekitec.com

Disclaimer: All information is provided for information purposes only and shall not be considered as assured characteristics. The information and technical data presented in this document are subject to change. Customers should obtain and verify the latest relevant information before placing orders. If you have any questions related to the datasheet, please contact us via email or phone. Thank you.

Copyright 2024 Mekitec Ltd. All rights reserved.

Key Features

Large-package inspection platform

BIGMEKI is intended for large primary packages, secondary packaging and large trays.

Coupled load-and-speed options

The 30 kg and 60 kg limits each belong to their own published conveyor-speed range.

600 mm maximum product length

The full product must also fit the height-dependent envelope and selected conveyor option.