Our Solutions
Discover Mekitec's cutting-edge X-ray inspection systems and software solutions designed for the food industry
Find a system for your product
| System | Typical product format |
|---|---|
| MEKI™ ONE | Small primary packages + integrated rejection |
| MEKI™ | Small primary packages |
| MIDMEKI | Medium packages, trays & multipacks |
| SIDEMEKI™ | Bottles, cans, jars & tall containers |
| WIDEMEKI | Wide, low-profile packages |
| BULK MIDMEKI | Loose/unpackaged food |
| HIGHER MIDMEKI | Taller medium and large packages, bags, trays & multipacks |
| BIGMEKI | Large & heavy packages & bags |
Use this as a starting point. Final system selection is confirmed for your product, package and production line.
Core capabilities and upgrade options
Explore the inspection capabilities and software options available across the MEKI range. The configuration and detection performance are confirmed for the actual product, package and line conditions.
Foreign object detection
Detects metal, stones, glass, bones and dense plastics. Detection performance is confirmed through application testing.
Foil and metallized packaging
Inspect food through foil and metallized packaging. X-ray inspection does not rely on the electromagnetic response used by metal detectors. Performance is confirmed with the actual product and package.
High-moisture and high-salt foods
High moisture and salt content do not prevent X-ray inspection. Detection performance is confirmed for the actual product, package and line conditions.
Rejection options
Air, pusher, flipper and drop-down rejection are available, with one or two reject systems and reject confirmation. The configuration is selected for the application. On MEKI ONE, rejection is integrated into the frame and is not selected separately.
MEKI AI upgrade
Available at purchase or as an upgradeEvery system in the current range can be upgraded to MEKI AI, at purchase or later. Upgrade requirements are confirmed for each system.
Additional checks with MEKI AI: fill level, missing or excess product, count, seal inspection, clip inspection, cavern detection and organic material detection.
Applicable checks depend on the product, package geometry and configuration.
Explore MEKI AIMEKI Analytics
Included with MEKI AIReview connected-system activity, monitor CCP inspection data and prepare production reports for a defined line, product and time window.
Explore MEKI AnalyticsWhat a complete X-ray CCP must answer
INSPECT
Was the product inspected?
REMOVE
Was suspect product removed?
PROVE
Was removal confirmed?
MEKI ONE integrates this equipment layer. Other packaged-product systems are configured for the application.
CHECK
Were routine checks completed?
Site-defined routine performance checks.
RECORD
Can the records be retrieved?
Connected-system records by line, product and time.
Equipment alone does not complete a CCP. Full application validation and site procedures remain necessary.
Scope: packaged-product systems. Excludes BULK MIDMEKI.
Radiation safety and conformity: X-ray leakage less than 1 µSv/h. Meets EN 61010-02-091 and FDA CFR 21 part 1020.40.
X-ray Inspection Systems
Our lineup of advanced X-ray inspection systems for food safety and quality control
MEKI™ ONE
Small primary packs, as one ready-to-install unit.
MEKI ONE is Mekitec’s all-in-one food X-ray inspection system for primary packaged foods, combining automatic rejection, a reject bin and reject confirmation.
Inspection and rejection in one frame
MEKI ONE is our flagship model. Inspection, rejection, reject containment and reject confirmation come integrated in one frame, ready to install rather than assembled from separate parts.
Defined primary-package envelope
Product fit is checked against the height-dependent envelope rather than a misleading fixed rectangle.
MEKI™
Small primary packs, with the rejection setup chosen to fit your line.
MEKI is Mekitec’s compact food X-ray inspection system for small primary packages, in 800 or 1,200 mm system lengths, with air, pusher, flipper or drop-down rejection.
Compact installation dimensions
System dimensions are 800 or 1200 mm long, 515 mm deep and 2000 mm high.
Configuration-specific product length
Available configurations support products up to 250 mm or up to 450 mm long.
MIDMEKI
Medium packs, trays and multipacks requiring a larger inspection aperture.
MIDMEKI is a 200 W food X-ray inspection system for medium packages, multipacks and trays, with model-specific load, speed and product-length limits.
200 W inspection platform
The generator range is 40–80 kV with a maximum power of 200 W.
Medium-package product envelope
Available product width changes with height and must be checked against the official curve.
Configuration-specific handling limits
Load, speed and product length must be confirmed as a valid configuration rather than combined as independent maxima.
Rejection selected for the line
The rejection system is selected from our catalogue to fit the product, the package and the line layout.
SIDEMEKI™
Bottles, cans, jars and tall containers requiring inspection from the side.
SIDEMEKI is Mekitec’s side-view food X-ray inspection system for bottles, cans, jars, cartons and tall packages, with one or two X-ray generator-detector pairs.
Side-view inspection geometry
The system is designed for upright bottles, cans, cartons and containers.
One or two X-ray views
Available configurations support one or two generators with corresponding detectors.
Fill level and cap inspection
With MEKI AI, the SIDEMEKI configuration supports fill level and cap inspection in addition to foreign object detection, using the side-view geometry.
WIDEMEKI
Wide, low-profile packs requiring a wider inspection aperture.
WIDEMEKI is Mekitec’s dual-view food X-ray inspection system for wide, low-profile packages such as bakery pillow packs, using two partly overlapping images.
Paired wide-view imaging
Two parallel generator-detector pairs create paired and partly overlapping X-ray images across the product width.
Two product-size combinations
The available physical combinations are 680 × 65 mm or 600 × 120 mm and must not be mixed into a new rectangle.
Both X-ray images evaluated together
The two paired X-ray images are evaluated together against the inspection criteria selected for the actual package geometry and application.
BULK MIDMEKI
Loose product before packing, with inspection in the product flow.
BULK MIDMEKI is Mekitec’s food X-ray inspection system for unpackaged nuts, dried fruit, seeds and vegetables, with tailored feeding and automatic rejection.
Unpackaged-food inspection stage
The system is designed for loose food and ingredients before final packaging.
Throughput up to 20,000 kg/h
This is an application-specific throughput maximum, not a static conveyor-load rating.
Application-engineered feed and rejection
Product presentation and automatic rejection are designed and validated together.
HIGHER MIDMEKI
Taller, thicker and denser packs requiring higher-power X-ray inspection.
HIGHER MIDMEKI is Mekitec’s 500 W food X-ray inspection system for thick and dense packaged foods such as cheese, butter, large bags, trays and multipacks.
500 W X-ray platform
The generator range is 60–150 kV with a maximum power of 500 W.
Dense-product applications
Examples include cheese wheels, butter blocks, large bags, trays, boxes and multipacks.
Height-dependent package envelope
Maximum width changes with product height, so fit is checked against the graph rather than a fixed rectangle.
BIGMEKI
Large and heavy packs and bags at the end of the line.
BIGMEKI is Mekitec’s 500 W food X-ray inspection system with MEKI AI for large primary and secondary packages, with 30 kg and 60 kg load options.
Large-package inspection platform
BIGMEKI is intended for large primary packages, secondary packaging and large trays.
Coupled load-and-speed options
The 30 kg and 60 kg limits each belong to their own conveyor-speed range.
600 mm maximum product length
The full product must also fit the height-dependent envelope and selected conveyor option.
Inspection Software Solutions
Powerful software tools to enhance your inspection capabilities and data management
MEKI AI
MEKI AI is Mekitec’s food X-ray inspection software for foreign object detection, quality checks and paperless CCP validation, with MEKI Analytics reporting.
Enhanced Detection Capability
Up to 15% improvement in identifying low-density foreign objects
Reduced False Rejections
Decrease unnecessary product waste by up to 20% without compromising safety
Digital Validation
Paperless CCP validation tests performed directly within the inspection system
Automated Reporting
Seamless integration with MEKI Analytics for effortless compliance documentation
MEKI Analytics
MEKI Analytics helps QA teams review connected X-ray system activity by line, product and time window and prepare production reports. Included with MEKI AI.
Comprehensive Data Analytics
Access and analyze vital production metrics including rejection rates, timestamps, and X-ray images
Enhanced Food Traceability
Time-stamped X-ray images enable precise product tracking and targeted recall capabilities
Audit-Ready Reporting
Quickly gather CCP data and generate comprehensive reports for regulatory compliance
False Reject Prevention
Identify patterns in rejection data to optimize inspection parameters and reduce waste
Key Applications
Discover how our X-ray inspection systems solve real-world challenges across various industries
Counter & Filling Inspection
Confirm every pack has the right number of pieces and fillings, even when pieces overlap
How it Works
Set the expected piece count and filling targets. The X-ray image is analyzed to find pieces and filling areas; the system measures density in each area and estimates how many pieces belong to it. Smart separation tools split touching or horizontally joined pieces, then results are checked against limits for pass or reject. Auto-calibration keeps performance stable, similar to Foreign Object Detection
Key Benefits
- Accurate counts and filling verification, even with overlapping pieces
- Fewer complaints and giveaways by rejecting only off-count packs
- Consistent quality that protects brand trust
FO Detection in High-Density Containers
Detect foreign objects in hard-to-reach areas within high-density containers
How it Works
MEKI AI makes it possible to detect foreign objects even in challenging, dense products or packaging. By adapting how the system inspects different areas, it significantly improves detection accuracy where it's traditionally most difficult. The capability is most useful for SIDEMEKI applications.
Key Benefits
- Improved detection in challenging high-density containers
- Improved detection in challenging areas
- Clear visual segmentation
- Tailored algorithm selection
Seal Inspection
Prevent food or product spoilage by rejecting products with faulty seals
How it Works
The system detects broken or open seals by scanning the sealed area of each package. It flags seals that trap product material, often a sign of leakage or contamination. It works reliably across all packaging types and sealing methods.
Key Benefits
- Ensures seal integrity
- Prevents leaks and spoilage
- Adapts to all product shapes and sizes
Glass Detection in Glass Containers
Detect foreign objects especially glass within a glass container
How it Works
The glass container is divided into multiple zones, e.g. high- and low-density zones. Users customize detection settings specifically for glass detection, leveraging both classic imaging techniques and advanced AI models. Configuration options and color overlays enable detection within different density areas.
Key Benefits
- Improved detection in hard-to-see zones
- Clear, color-coded visual segmentation
- Size of foreign object detection starts from 2mm for Glass contaminant in a Glass container
Detection of Organic Material
X-ray technology that detects organic debris like fruit pits in food products by analyzing density differences, ensuring accurate quality control with minimal false positives
How it Works
An X-ray image is analyzed to identify organic debris within the filling zones. The system measures density gradients within each area, differentiates debris from the product and flags them. Results are evaluated against predefined accept and reject thresholds. Auto-calibration maintains consistent performance over time, similar to Foreign Object Detection.
Key Benefits
- Accurate detection of small organic debris in low-viscosity food products
- Optimized quality control, rejecting only products containing organic debris, reducing false positives, customer complaints, and waste
- Consistent product quality that enhances brand reputation
Missing Product Detection in Food Packaging
X-ray-based system that detects missing or excess product in food packaging through precise density analysis, ensuring quality control and reducing waste
How it Works
The system checks overall product density from X-ray images to detect under- or over-filled packages. It also divides the image into a grid, calculates density and area percentages for each cell, and compares them to user-set thresholds. If enough cells meet criteria, the package is accepted; if not, it's marked as not OK.
Key Benefits
- Reliable detection of under- or over-filled product in food packages
- Enhanced quality control with precise density evaluation, reducing under- or over-filled errors that lead to customer complaints, negative online feedback, and unnecessary product waste
- Ensures consistent detection performance over time, strengthening product quality, reinforcing brand trust, and improving consumer confidence
Inspection for products with clip
X-ray-based system that detects missing or excess product in food packaging through precise density analysis, ensuring quality control and reducing waste
How it Works
Mekitec X-ray scans each product and identifies the clip as an expected, high-density component. The system then flags only unexpected contaminants and, in the same inspection, confirms the clip is present (and in the correct position if required).
Key Benefits
- Reliable and accurate foreign object detection in products which include high-density clips.
- Reject products with missing clips to maintain high standards of quality and production efficiency.
Cavern detection in baked products
Advanced X-ray inspection system that detects internal caverns and holes in baked products through intelligent density analysis, ensuring consistent quality and preventing defective products from reaching customers
How it Works
Mekitec X-ray scans each product and identifies low-density anomalies within the crumb structure. The system then flags internal caverns that differ from the expected density pattern, enabling reliable detection.
Key Benefits
- Prevents defective products from reaching the market
- Reduces customer complaints and quality claims
- Ensures consistent product quality across batches
Multi-Functional Quality Inspection for Bottled Products
Bottles or cartons with caps and varying fill levels require multiple quality checks. Bundling these inspections together with foreign object detection into a single system improves reliability, saves cost and maintains stable performance.
How it Works
Mekitec X-ray scans the full bottle and detects in addition to foreign objects, cap issues, and fill-level defects.
Key Benefits
- Reliable foreign object detection in complex bottled products at high speeds
- Cap presence and correctness verification
- Region-specific inspection along the bottle height
- Filling consistency (under filling/over filling)
- Increased confidence in product quality by reducing false rejects
Request a Custom Quote
Contact our sales team to discuss your specific inspection needs and get a personalized quote.
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